Engine Oil Cooler Removal


  1. REMOVE FRONT BUMPER COVER LOWER

  2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  3. REMOVE UPPER RADIATOR SUPPORT SEAL

  4. DRAIN ENGINE COOLANT

  5. DRAIN ENGINE OIL

  6. REMOVE OIL FILTER ELEMENT

  7. DISCONNECT WATER BY-PASS PIPE SUB-ASSEMBLY

  8. REMOVE OIL FILTER BRACKET

  9. REMOVE OIL COOLER ASSEMBLY

Engine Oil Cooler -- Removal



1. REMOVE FRONT BUMPER COVER LOWER
  1. Remove the clip, 5 bolts and front bumper cover lower.



2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
  1. Remove the 4 bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Unhook the engine under cover from the vehicle body as shown in the illustration.



3. REMOVE UPPER RADIATOR SUPPORT SEAL
  1. Remove the 13 clips and upper radiator support seal.



4. DRAIN ENGINE COOLANT


CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal


Text in Illustration
*1
Reservoir Cap
*2
Radiator Cap
*3
Radiator Drain Cock Plug
*4
Cylinder Block Drain Cock Plug
  1. Loosen the radiator drain cock plug.

  1. Remove the radiator cap and drain the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Loosen the cylinder block drain cock plug and drain the coolant from the engine.



5. DRAIN ENGINE OIL
  1. Remove the oil filler cap.

  1. Remove the oil pan drain plug and drain the engine oil into a container.

  1. Install a new gasket and the oil pan drain plug.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}


6. REMOVE OIL FILTER ELEMENT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    Text in Illustration
    *1
    Pipe
    *2
    Hose


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the oil filter drain plug.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Install the pipe to the oil filter cap.

    Text in Illustration
    *1
    Cap
    *2
    Valve
    *3
    Pipe
    *4
    O-Ring
    *5
    Hose
    HINT:
    Use a container to catch the draining oil.
    NOTICE:
    If the O-ring is removed with the drain plug, install the O-ring together with the pipe.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Check that oil is drained from the oil filter. Then, disconnect the pipe and remove the O-ring as shown in the illustration.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Using SST, remove the oil filter cap.

    SST
    09228-06501
    Text in Illustration
    *1
    Oil Filter Bracket Clip
    NOTICE:
    Do not remove the oil filter bracket clip.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Remove the oil filter element and O-ring from the oil filter cap.

    Text in Illustration
    *1
    O-Ring
    NOTICE:
    Be sure to remove the O-ring (for the cap) by hand, without using any tools, to prevent damage to the groove for the O-ring in the cap.


7. DISCONNECT WATER BY-PASS PIPE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 3 bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the 2 hoses and water by-pass pipe.



8. REMOVE OIL FILTER BRACKET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Remove the 2 nuts, bolt, oil filter bracket and gasket.

    Text in Illustration
    *A
    w/ Oil Cooler
    *B
    w/o Oil Cooler


9. REMOVE OIL COOLER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 hoses.

  1. Remove the bolt, nut and oil cooler.

  1. Remove the seal washer from the bolt.