Radiator Removal


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. REMOVE FRONT BUMPER COVER LOWER

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. DRAIN ENGINE COOLANT

  5. REMOVE FRONT BUMPER COVER

  6. REMOVE UPPER FRONT BUMPER RETAINER

  7. REMOVE RADIATOR SIDE DEFLECTOR RH

  8. REMOVE RADIATOR SIDE DEFLECTOR LH

  9. REMOVE RADIATOR RESERVOIR

  10. REMOVE FAN SHROUD

  11. DISCONNECT NO. 1 RADIATOR HOSE

  12. DISCONNECT NO. 2 RADIATOR HOSE

  13. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transmission)

  14. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transmission)

  15. REMOVE RADIATOR ASSEMBLY

  16. REMOVE NO. 1 RADIATOR SUPPORT

  17. REMOVE NO. 2 RADIATOR SUPPORT

  18. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

  19. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL

Radiator -- Removal



1. REMOVE UPPER RADIATOR SUPPORT SEAL
  1. Remove the 13 clips and upper radiator support seal.



2. REMOVE FRONT BUMPER COVER LOWER
  1. Remove the clip, 5 bolts and front bumper cover lower.



3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 bolts.

  1. Unhook the No. 1 engine under cover sub-assembly from the vehicle body as shown in the illustration.



4. DRAIN ENGINE COOLANT


CAUTION:
Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Cooling.Cooling System.Radiator  Removal


Text in Illustration
*1
Reservoir Cap
*2
Radiator Cap Sub-assembly
*3
Cylinder Block Drain Cock Plug
*4
Radiator Drain Cock Plug


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Cooling.Cooling System.Radiator  Removal
  1. Install a vinyl hose to the radiator side.

    Text in Illustration
    *a
    Vinyl Hose


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Cooling.Cooling System.Radiator  Removal
  1. Install a vinyl hose to the engine side.

    Text in Illustration
    *a
    Vinyl Hose
  1. Loosen the radiator drain cock plug.

  1. Remove the radiator cap sub-assembly and drain the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Loosen the cylinder block drain cock plug and drain the coolant from the engine.



5. REMOVE FRONT BUMPER COVER
(LandCruiser RM0000038JX027X.html)


6. REMOVE UPPER FRONT BUMPER RETAINER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 3 bolts and upper front bumper retainer.



7. REMOVE RADIATOR SIDE DEFLECTOR RH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector RH so that the radiator can be removed in the step below.



8. REMOVE RADIATOR SIDE DEFLECTOR LH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector LH so that the radiator can be removed in the step below.



9. REMOVE RADIATOR RESERVOIR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the reservoir hose from the radiator assembly.

  1. Remove the 3 bolts and radiator reservoir.



10. REMOVE FAN SHROUD


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Detach the claw to open the flexible hose clamp.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the fan and generator V-belt (LandCruiser RM000000YMP02UX.html).



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.


11. DISCONNECT NO. 1 RADIATOR HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Slide the hose clamp and disconnect the No. 1 radiator hose from the radiator assembly.



12. DISCONNECT NO. 2 RADIATOR HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Slide the hose clamp and disconnect the No. 2 radiator hose from the radiator assembly.



13. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transmission)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Slide the hose clamp and disconnect the oil cooler inlet hose from the radiator assembly.



14. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transmission)
  1. Slide the hose clamp and disconnect the oil cooler outlet hose from the radiator assembly.



15. REMOVE RADIATOR ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 bolts and radiator assembly.



16. REMOVE NO. 1 RADIATOR SUPPORT
  1. Remove the 2 No. 1 radiator supports and 2 No. 1 radiator support bushes.



17. REMOVE NO. 2 RADIATOR SUPPORT
  1. Remove the 2 No. 2 radiator supports and 2 No. 1 radiator support bushes.



18. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL
  1. Remove the No. 1 radiator to support seal from the radiator assembly.



19. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL
  1. Remove the No. 2 radiator to support seal from the radiator assembly.