Thermostat Installation

Install a new gasket to the thermostat as shown in the illustration.

NOTICE:

When installing the gasket to the thermostat, be careful not to deform the gasket. Make sure that the groove of the gasket is properly installed to the thermostat as shown in the illustration.

Insert the thermostat into the engine water pump assembly with the jiggle valve facing straight upward.

HINT:

The jiggle valve may be set to within 30° on either side of the prescribed position.

Install the water inlet with the 3 bolts.

Torque:

13 N*m{133 kgf*cm, 10 ft.*lbf}

Connect the No. 2 radiator hose to the water inlet and slide the hose clamp to secure the hose as shown in the illustration.

Connect the No. 2 water by-pass pipe sub-assembly to the engine water pump assembly and water inlet with the 2 bolts.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}

Connect the water hose sub-assembly to the viscous heater with magnet clutch and heater pipes, and install the bolt.

Torque:

9.8 N*m{100 kgf*cm, 87 in.*lbf}

Slide the 4 hose clamps to secure the water hose sub-assembly.