Fuel Injector Removal


  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

  5. DISCONNECT FUEL HOSE

  6. DISCONNECT NO. 2 FUEL HOSE

  7. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY

  8. REMOVE FUEL DELIVERY PIPE WITH FUEL INJECTOR

  9. REMOVE FUEL INJECTOR ASSEMBLY

Fuel Injector -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
(LandCruiser RM0000028RU05IX.html)


2. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


4. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
(LandCruiser RM000000VWO038X.html)


5. DISCONNECT FUEL HOSE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the fuel hose (LandCruiser RM0000028RU05IX.html).



6. DISCONNECT NO. 2 FUEL HOSE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Slide the clamp and disconnect the No. 2 fuel hose.



7. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 bolts and fuel pressure pulsation damper assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Remove the O-ring from the fuel pressure pulsation damper assembly

    Text in Illustration
    *a
    O-ring


8. REMOVE FUEL DELIVERY PIPE WITH FUEL INJECTOR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the 4 fuel injector assembly connectors.

  1. Disconnect the purge VSV connector.

  1. Detach the wire harness clamp.

  1. Remove the bolt and disconnect the wire harness clamp bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the bolt and disconnect the purge VSV.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 bolts and fuel delivery pipe together with the fuel injectors.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Remove the 2 No. 1 delivery pipe spacers.

    Text in Illustration
    *a
    Protective Tape
  1. Remove the 4 injector vibration insulators.

  1. Using a screwdriver, remove the 4 spacers.

    HINT:
    Tape the screwdriver tip before use.


9. REMOVE FUEL INJECTOR ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 fuel injector assemblies from the fuel delivery pipe.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Pull Out


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Remove the 4 O-rings from the 4 fuel injector assemblies.

    Text in Illustration
    *a
    O-ring