DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)
DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)
DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
Fuel Tank -- Removal |
| 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).
| 2. REMOVE REAR SEAT ASSEMBLY LH |
for 60/40 Split Double-folding Seat Type LH Side:
Remove the rear seat assembly LH (LandCruiser RM00000468P00TX.html).
for 60/40 Split Slide Walk-in Seat Type LH Side:
Remove the rear seat assembly LH (LandCruiser RM00000468A00VX.html).
| 3. REMOVE REAR FLOOR SERVICE HOLE COVER |
Remove the 3 screws and rear floor service hole cover.
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Disconnect the fuel sender gauge connector.
Text in Illustration *A for Single Tank Type *B for Double Tank Type
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| 4. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY |
Remove the 6 bolts and No. 1 fuel tank protector.
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| 5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type) |
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| 6. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type) |
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| 7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type) |
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| 8. DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type) |
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| 9. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type) |
Disconnect the fuel tank breather tube (LandCruiser RM0000047AH005X.html).
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| 10. DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type) |
Disconnect the fuel cut off tube (LandCruiser RM0000047AH005X.html).
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| 11. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type) |
Disconnect the fuel return tube (LandCruiser RM0000047AH005X.html).
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| 12. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type) |
Disconnect the fuel tank breather tube (LandCruiser RM0000047AH005X.html).
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| 13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE |
Disconnect the fuel tank to filler pipe hose from the filler pipe.
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| 14. REMOVE FUEL TANK SUB-ASSEMBLY |
Place a transmission jack under the fuel tank.
Remove the 2 bolts, 2 clips, 2 pins and 2 fuel tank bands.
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Slowly lower the transmission jack slightly.
| 15. REMOVE FUEL TANK CUSHION |
Remove the No. 1, No. 2 and No. 3 fuel tank cushions from the fuel tank.
Text in Illustration *1 No. 1 Fuel Tank Cushion *2 No. 2 Fuel Tank Cushion *3 No. 3 Fuel Tank Cushion
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| 16. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type) |
Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.
Text in Illustration *1 Fuel Tube *2 Fuel Tube Joint *3 Fuel Tube Joint Clip *4 O-Ring - NOTICE:
- Remove any dirt and foreign matter on the fuel tube joint before performing this work.
- Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
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Remove the fuel tank main tube and fuel return tube from the fuel tank.
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| 17. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type) |
Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.
Text in Illustration *1 Fuel Tube *2 Fuel Tube Joint *3 Fuel Tube Joint Clip *4 O-Ring - NOTICE:
- Remove any dirt and foreign matter on the fuel tube joint before performing this work.
- Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
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Detach the clamp and remove the fuel return tube.
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Remove the fuel tank main tube from the fuel tank.
| 18. REMOVE FUEL TANK VENT TUBE ASSEMBLY |
Set SST on the retainer.
- SST
- 09808-14030
- HINT:
- Engage the claws of SST securely with the retainer holes to secure SST.
- Install SST while pressing the claws of SST against the retainer (towards the center of SST).
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Using SST, loosen the retainer.
- SST
- 09808-14030
Text in Illustration 
Turn - HINT:
- Fit the tips of SST onto the ribs of the retainer.
- NOTICE:
- When the retainer is loosened, be careful as the fuel tank vent tube will spring upward from the force of the spring.
- Remove any foreign matter around the fuel tank vent tube before this operation.
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Remove the retainer.
Remove the fuel tank vent tube assembly from the fuel tank.
- NOTICE:
- Be careful not to bend the arm of the fuel sender gauge.
Remove the gasket from the fuel tank.
| 19. REMOVE NO. 3 FUEL TANK PROTECTOR |
Remove the 2 bolts.
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Detach the 4 clamps and remove the No. 3 fuel tank protector.
| 20. REMOVE FUEL TANK TO FILLER PIPE HOSE |
Remove the fuel tank to filler pipe hose from the fuel tank.
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