Diesel Throttle Body Installation


  1. INSTALL DIESEL THROTTLE BODY

  2. INSTALL INTAKE FLANGE

  3. INSTALL INTAKE PIPE

  4. INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

Diesel Throttle Body -- Installation



1. INSTALL DIESEL THROTTLE BODY
  1. Place a new gasket and the diesel throttle body on the intake manifold.

  1. Connect the throttle control motor connector.

  1. Connect the throttle open switch connector.



2. INSTALL INTAKE FLANGE
  1. Install a new gasket and the intake flange with the 3 nuts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}
  1. Connect the PCV hose.

  1. Connect the manifold absolute pressure sensor connector.

  1. Connect the heater water hose with the bolt.

    Torque:
    14 N*m{138 kgf*cm, 10 ft.*lbf}


3. INSTALL INTAKE PIPE
  1. Install the intake pipe with the 2 bolts and tighten the hose clamp.

    Torque:
    for bolt:
    18 N*m{184 kgf*cm, 13 ft.*lbf}
    for clamp:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


4. INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY
  1. Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then attach the 4 hook clamps.

  1. Connect the air cleaner cap sub-assembly with the clamp.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Attach the wire harness clamp.

  1. Connect the 2 clamps and connector.