Diesel Throttle Body Removal


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  2. REMOVE NO. 2 INTERCOOLER AIR HOSE

  3. REMOVE AIR TUBE ASSEMBLY

  4. REMOVE DIESEL THROTTLE BODY ASSEMBLY

Diesel Throttle Body -- Removal



1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Detach the 2 front clips of the No. 1 engine cover sub-assembly.

  1. While pulling the No. 1 engine cover sub-assembly towards the front, detach the 2 rear pins, and then remove the No. 1 engine cover sub-assembly.



2. REMOVE NO. 2 INTERCOOLER AIR HOSE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Slide the 2 clips and disconnect the oil return hose.

  1. Loosen the 2 hose clamps and remove the No. 2 intercooler air hose.



3. REMOVE AIR TUBE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Detach the clamp and disconnect the No. 1 fuel hose from the air tube support bracket.

  1. Remove the 3 bolts and air tube support bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the connector from the intake air temperature sensor.

  1. Loosen the hose clamp and remove the air tube assembly from the diesel throttle body assembly.



4. REMOVE DIESEL THROTTLE BODY ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. for Cold Area Specification Vehicles:
    Slide the 2 clips and disconnect the No. 11 water by-pass hose and No. 14 water by-pass hose from the diesel throttle body assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the connector and clamp.

  1. Remove the 2 bolts, 2 nuts, diesel throttle body and gasket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the connector to remove the emission control valve wire from the diesel throttle body assembly.