Compressor And Magnetic Clutch (For 5L-E) Removal


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE AIR CLEANER ASSEMBLY

  4. REMOVE DRIVE BELT

  5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  7. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor And Magnetic Clutch (For 5L-E) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Toyota Fortuner RM000002HD2002X.html).


3. REMOVE AIR CLEANER ASSEMBLY
  1. Disconnect the IAT sensor connector.

  1. Loosen the air cleaner hose clamp.

  1. Remove the 2 bolts and air cleaner.



4. REMOVE DRIVE BELT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Magnetic Clutch (For 5L-E).Compressor And Magnetic Clutch (For 5L-E)  Removal
  1. Loosen nut A and bolt B, and remove the V belt.



5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Magnetic Clutch (For 5L-E).Compressor And Magnetic Clutch (For 5L-E)  Removal
  1. Remove the bolt and disconnect the suction hose from the compressor.

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Magnetic Clutch (For 5L-E).Compressor And Magnetic Clutch (For 5L-E)  Removal
  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


7. REMOVE COOLER COMPRESSOR ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Magnetic Clutch (For 5L-E).Compressor And Magnetic Clutch (For 5L-E)  Removal
  1. Disconnect the connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Magnetic Clutch (For 5L-E).Compressor And Magnetic Clutch (For 5L-E)  Removal
  1. Remove the 4 bolts and compressor.