Rear Cooling Unit Removal


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE ROOF HEADLINING ASSEMBLY

  4. REMOVE REAR NO. 1 SIDE AIR DUCT

  5. REMOVE REAR NO. 3 ROOF AIR DUCT

  6. REMOVE REAR NO. 4 ROOF AIR DUCT

  7. REMOVE REAR NO. 5 ROOF AIR DUCT

  8. REMOVE REAR NO. 1 ROOF AIR DUCT

  9. REMOVE REAR NO. 2 ROOF AIR DUCT

  10. REMOVE REAR BUMPER COVER

  11. REMOVE QUARTER VENT DUCT ASSEMBLY RH

  12. DISCONNECT NO. 1 COOLER COVER

  13. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

  14. REMOVE REAR COOLING UNIT ASSEMBLY

Rear Cooling Unit -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Toyota Fortuner RM000002HD2006X.html).


3. REMOVE ROOF HEADLINING ASSEMBLY

  1. Remove the roof headlining assembly (Toyota Fortuner RM000001JVR00HX.html).



4. REMOVE REAR NO. 1 SIDE AIR DUCT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 2 clips.

  1. Detach the 2 claws and remove the air duct.



5. REMOVE REAR NO. 3 ROOF AIR DUCT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 3 clips and air duct.



6. REMOVE REAR NO. 4 ROOF AIR DUCT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 3 clips and air duct.



7. REMOVE REAR NO. 5 ROOF AIR DUCT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Detach the 2 clamps.

  1. Remove the 2 clips and air duct.



8. REMOVE REAR NO. 1 ROOF AIR DUCT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 3 clips and air duct.



9. REMOVE REAR NO. 2 ROOF AIR DUCT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 2 clips and air duct.



10. REMOVE REAR BUMPER COVER

  1. Remove the rear bumper cover (Toyota Fortuner RM000001FK4003X.html).



11. REMOVE QUARTER VENT DUCT ASSEMBLY RH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit Removal

  1. Detach the 5 claws and remove the duct.



12. DISCONNECT NO. 1 COOLER COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit Removal

  1. Remove the packing.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit Removal

  1. Remove the 2 bolts and disconnect the cooler cover.



13. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit Removal

  1. Remove the 2 bolts.

  1. Disconnect the air conditioner tube and accessory assembly.

    NOTICE:
    1. Do not use a screwdriver or similar tool to disconnect the tube.
    2. Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove the 2 O-rings from the air conditioner tube and accessory assembly.



14. REMOVE REAR COOLING UNIT ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the bolt and body ground.

  1. Detach the 4 clamps.

  1. Disconnect the 4 connectors.

  1. Remove the 3 bolts and cooling unit.