Vane Pump (For 5L-E) Installation


  1. INSTALL VANE PUMP ASSEMBLY

  2. INSTALL VANE PUMP PULLEY

  3. CONNECT PRESSURE FEED TUBE ASSEMBLY

  4. CONNECT OIL RESERVOIR TO NO. 1 PUMP HOSE

  5. INSTALL FAN & GENERATOR V BELT (w/o Air Conditioning System)

  6. INSTALL FAN & GENERATOR V BELT (w/ Air Conditioning System)

  7. ADD POWER STEERING FLUID

  8. BLEED AIR FROM POWER STEERING FLUID

  9. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR

  10. CHECK FOR POWER STEERING FLUID LEAKS

Vane Pump (For 5L-E) -- Installation



1. INSTALL VANE PUMP ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Vane Pump (For 5L-E).Vane Pump (For 5L-E)  Installation
  1. Install the vane pump with the 2 bolts and nut.

    Torque:
    48 N*m{490 kgf*cm, 35 ft.*lbf}for bolt A
    63 N*m{642 kgf*cm, 47 ft.*lbf}for nut C
    HINT:
    Turn nut (C) while holding bolt (B).


2. INSTALL VANE PUMP PULLEY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Vane Pump (For 5L-E).Vane Pump (For 5L-E)  Installation
  1. Using SST, install the vane pump pulley to the vane pump.

    SST
    09960-10010(09962-01000,09963-01000)
    Torque:
    43 N*m{439 kgf*cm, 32 ft.*lbf}


3. CONNECT PRESSURE FEED TUBE ASSEMBLY
  1. Install a new gasket to the pressure feed tube.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Connect the pressure feed tube to the vane pump with the union bolt.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}
    HINT:
    Make sure the stopper of the pressure feed tube touches the vane pump.


4. CONNECT OIL RESERVOIR TO NO. 1 PUMP HOSE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Connect the hose to the vane pump with the clip.



5. INSTALL FAN & GENERATOR V BELT (w/o Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Vane Pump (For 5L-E).Vane Pump (For 5L-E)  Installation
  1. Install the V belt.

  1. Tightening bolt C, adjust the deflection of the V belt (Toyota Fortuner RM000001KYZ001X_01_0001.html).

  1. Tighten the bolts A and B.

    Torque:
    75 N*m{765 kgf*cm, 55 ft.*lbf}for bolt A
    18 N*m{185 kgf*cm, 13 ft.*lbf}for bolt B
  1. Recheck the deflection of the V belt.



6. INSTALL FAN & GENERATOR V BELT (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Vane Pump (For 5L-E).Vane Pump (For 5L-E)  Installation
  1. Install the V belt.

  1. Tightening bolt C, adjust the deflection of the V belt (Toyota Fortuner RM000001KYZ001X_01_0001.html).

  1. Tighten the bolts A and B.

    Torque:
    75 N*m{765 kgf*cm, 55 ft.*lbf}for bolt A
    18 N*m{185 kgf*cm, 13 ft.*lbf}for bolt B
  1. Recheck the deflection of the V belt.



7. ADD POWER STEERING FLUID


8. BLEED AIR FROM POWER STEERING FLUID
(Toyota Fortuner RM00000138600OX.html)


9. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR


10. CHECK FOR POWER STEERING FLUID LEAKS