Vacuum Pump (For Kd Series Engine) Disassembly


  1. REMOVE CHECK VALVE SUB-ASSEMBLY

  2. REMOVE VACUUM PUMP END COVER

  3. REMOVE VACUUM PUMP ROTOR SUB-ASSEMBLY

  4. REMOVE VACUUM PUMP BLADE

  5. REMOVE VACUUM PUMP GEAR

  6. REMOVE VACUUM PUMP SHAFT

  7. REMOVE VACUUM PUMP BEARING

Vacuum Pump (For Kd Series Engine) -- Disassembly



1. REMOVE CHECK VALVE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Mount the pump in a vise.

    NOTICE:
    Place aluminum plates on the vise to prevent damage to the pump.
  1. Remove the union bolt, union and 2 gaskets.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the check valve and gasket.



2. REMOVE VACUUM PUMP END COVER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 bolts.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 5 mm pin punch and hammer, tap out the 2 straight pins.

  1. Remove the end cover and 2 O-rings.



3. REMOVE VACUUM PUMP ROTOR SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the rotor together with the 5 blades.

    NOTICE:
    Be careful not to drop the blades.


4. REMOVE VACUUM PUMP BLADE
  1. Remove the 5 blades from the rotor.



5. REMOVE VACUUM PUMP GEAR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Mount the gear in a vise.

    NOTICE:
    Place aluminum plates on the vise to prevent damage to the gear.
  1. Remove the gear lock nut.

  1. Remove the gear and woodruff key.



6. REMOVE VACUUM PUMP SHAFT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using snap ring pliers, remove the snap ring.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a plastic-faced hammer, tap out the shaft.



7. REMOVE VACUUM PUMP BEARING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 17 mm socket wrench and press, press out the bearing.