Vacuum Pump (For 5L-E) Disassembly


  1. REMOVE VACUUM PUMP PULLEY

  2. REMOVE VACUUM PUMP VACUUM HOSE UNION

  3. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY

  4. REMOVE VACUUM PUMP END COVER

  5. REMOVE VACUUM PUMP SHAFT

  6. REMOVE STOP RING

  7. REMOVE VACUUM PUMP BEARING

  8. REMOVE VACUUM PUMP BLADE

  9. REMOVE O-RING

  10. REMOVE OIL SEAL

Vacuum Pump (For 5L-E) -- Disassembly



1. REMOVE VACUUM PUMP PULLEY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using soft jaws, place the vacuum pump in a vise, and remove the pulley lock nut and pulley.



2. REMOVE VACUUM PUMP VACUUM HOSE UNION


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake.Vacuum Pump (For 5L-E).Vacuum Pump (For 5L-E)  Disassembly
  1. Using SST, hold the check valve assembly, and remove the union bolt, vacuum hose union and 2 gaskets.

    SST
    09922-10010


3. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the check valve assembly and gasket.



4. REMOVE VACUUM PUMP END COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 screws and end cover.



5. REMOVE VACUUM PUMP SHAFT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a plastic-faced hammer, tap out the vacuum pump shaft with bearing.



6. REMOVE STOP RING
  1. Remove the stop ring from the vacuum pump shaft.



7. REMOVE VACUUM PUMP BEARING


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a press, press out the bearing from the rotor shaft.



8. REMOVE VACUUM PUMP BLADE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 screws and end plate.

  1. Remove the rotor and 5 pump blades.



9. REMOVE O-RING
  1. Remove the O-ring from the case.



10. REMOVE OIL SEAL


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a screwdriver, remove the oil seal.