Brake Pedal (W/O Vsc) Installation

Install the support with the 4 nuts.

Torque:

14 N*m{145 kgf*cm, 10 ft.*lbf}

for 1KD-FTV, 5L-E with Manual Transmission:
Attach the connector clamp and clamp to the brake pedal support sub-assembly.

Install the bolt to the support.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Connect the stop light switch connector to the switch.

Apply a light coat of lithium soap base glycol grease to the clevis pin.

Connect the push rod clevis to the brake pedal.

Install the clevis pin and a new clip.

NOTICE:

The clip must be installed as shown in the illustration.

Install the return spring.

Check the pedal height.

Standard pedal height from dash panel:

Model	Specified Condition
for LHD	152.9 to 162.9 mm (6.020 to 6.413 in.)
for RHD (Manual Transmission)	156.9 to 166.9 mm (6.177 to 6.571 in.)
for RHD (Automatic Transmission)	158.1 to 168.1 mm (6.224 to 6.618 in.)

Adjust the pedal height.

1. Disconnect the connector from the stop light switch.
   

2. Remove the switch.
   

3. Loosen the push rod clevis lock nut.
   

4. Adjust the pedal height by turning the push rod.
   

5. Tighten the lock nut.
   

   Torque:

   26 N*m{265 kgf*cm, 19 ft.*lbf}





6. Insert the switch into the adjuster until it slightly touches the pedal.
   

   NOTICE:

   Do not depress the pedal.





7. Turn the switch a quarter turn clockwise.
   

   Torque:

   1.5 N*m{15 kgf*cm, 13 in.*lbf}

   NOTICE:

   Do not depress the pedal.

8. Connect the connector to the switch.
   

9. Check the switch clearance.
   

   Standard stop light switch clearance:

   1.5 to 2.5 mm (0.059 to 0.098 in.)
   

Stop the engine. Depress the pedal several times until there is no vacuum in the booster. Then release the pedal.

Depress the pedal until resistance is felt.

Check the pedal's free play by measuring the distance between the position in the previous step and the pedal's released position.

Standard pedal free play:

1.0 to 6.0 mm (0.039 to 0.236 in.)

Check the switch clearance.

Standard stop light switch clearance:

1.5 to 2.5 mm (0.059 to 0.098 in.)

Release the parking brake lever. Start the engine.

Depress the pedal and check the pedal reserve distance.

1. Depress the pedal with a force of 490 N (50 kgf, 110 lbf).
   

2. Measure the distance between the pedal and dash panel shown in the illustration.
   

   Standard pedal reserve distance:

   Model	Specified Condition
   for LHD	85.0 mm (3.347 in.)
   for RHD	89.0 mm (3.504 in.)

   If the distance is not as specified, troubleshoot the brake system.
   

Install the combination meter (Toyota Fortuner RM000000THQ008X.html).