Rear Differential Carrier Assembly (W/ Differential Lock) Installation


  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  2. INSTALL REAR DIFFERENTIAL LOCK ACTUATOR BREATHER TUBE

  3. INSTALL REAR AXLE SHAFT OIL SEAL LH

  4. INSTALL REAR AXLE SHAFT OIL SEAL RH

  5. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

  6. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

  7. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  8. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  9. INSTALL REAR SPEED SENSOR LH

  10. INSTALL REAR SPEED SENSOR RH

  11. INSTALL PARKING BRAKE SHOE LH

  12. INSTALL PARKING BRAKE SHOE RH

  13. INSTALL BRAKE PEDAL RETURN SPRING LH

  14. INSTALL BRAKE PEDAL RETURN SPRING RH

  15. CHECK PARKING BRAKE INSTALLATION

  16. BLEED AIR FROM BRAKE LINE

  17. CHECK FLUID LEVEL IN RESERVOIR

  18. CHECK FOR BRAKE FLUID LEAKAGE

  19. REFILL DIFFERENTIAL OIL

  20. CHECK FOR DIFFERENTIAL OIL LEAKAGE

  21. INSTALL REAR PROPELLER SHAFT ASSEMBLY

  22. INSTALL REAR WHEEL

  23. INSPECT PARKING BRAKE PEDAL TRAVEL

  24. ADJUST PARKING BRAKE PEDAL TRAVEL

  25. CHECK ABS SPEED SENSOR SIGNAL

Rear Differential Carrier Assembly (W/ Differential Lock) -- Installation



1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
NOTICE:
  1. Before installing the seal packing, remove ignition source from the vicinity.
  2. Do not allow seal packing to contact any unnecessary areas.
  3. When installing the seal packing, wear appropriate protective equipment.
  4. When storing seal packing, keep it away from direct sunlight and high temperature areas.
  5. After applying seal packing to the axle housing and gasket, wait 1 to 4 minutes before installing them to the differential carrier.
  1. Clean the contact surfaces of the differential carrier and axle housing.

    NOTICE:
    Be careful not to damage the installation surface.
  1. Apply seal packing to the rear axle housing.

    Seal packing:
    Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
  1. Apply seal packing to the differential carrier.

    Seal packing:
    Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
  1. Install the differential carrier and a new gasket with the 10 nuts and washers.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}
    NOTICE:
    1. Be careful to install the gasket without tearing it.
    2. After drying of the seal packing (after approximately 90 minutes), retighten the 10 nuts to specified torque.


2. INSTALL REAR DIFFERENTIAL LOCK ACTUATOR BREATHER TUBE


3. INSTALL REAR AXLE SHAFT OIL SEAL LH
  1. Install the axle shaft oil seal (Toyota Fortuner RM000000ZZT002X.html).



4. INSTALL REAR AXLE SHAFT OIL SEAL RH
  1. Install the axle shaft oil seal (Toyota Fortuner RM000000ZZT002X.html).



5. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
  1. Install the axle shaft with backing plate (Toyota Fortuner RM000000ZZT002X.html).



6. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
  1. Install the axle shaft with backing plate (Toyota Fortuner RM000000ZZT002X.html).



7. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. Install the No. 3 parking brake cable (Toyota Fortuner RM000001HKD001X.html).



8. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
  1. Install the No. 2 parking brake cable (Toyota Fortuner RM000001HKD001X.html).



9. INSTALL REAR SPEED SENSOR LH
  1. Install the speed sensor (Toyota Fortuner RM0000010JQ003X.html).



10. INSTALL REAR SPEED SENSOR RH
  1. Install the speed sensor (Toyota Fortuner RM0000010JQ003X.html).



11. INSTALL PARKING BRAKE SHOE LH
  1. Install the parking brake shoe (Toyota Fortuner RM000001HJY005X.html).



12. INSTALL PARKING BRAKE SHOE RH
  1. Install the parking brake shoe (Toyota Fortuner RM000001HJY005X.html).



13. INSTALL BRAKE PEDAL RETURN SPRING LH
  1. Install the return spring (Toyota Fortuner RM000001HJY005X.html).



14. INSTALL BRAKE PEDAL RETURN SPRING RH
  1. Install the return spring (Toyota Fortuner RM000001HJY005X.html).



15. CHECK PARKING BRAKE INSTALLATION
  1. Check the installation of the parking brake (Toyota Fortuner RM000001HKG001X.html).



16. BLEED AIR FROM BRAKE LINE
  1. Bleed air from the brake line (Toyota Fortuner RM000001HJ2001X.html).



17. CHECK FLUID LEVEL IN RESERVOIR
  1. Check the fluid level in the reservoir (Toyota Fortuner RM000001JEW001X.html).



18. CHECK FOR BRAKE FLUID LEAKAGE
  1. Check for brake fluid leakage (Toyota Fortuner RM000001JEW001X.html).



19. REFILL DIFFERENTIAL OIL
  1. Refill the differential oil (Toyota Fortuner RM0000010MD004X.html).



20. CHECK FOR DIFFERENTIAL OIL LEAKAGE


21. INSTALL REAR PROPELLER SHAFT ASSEMBLY
  1. Install the propeller shaft (Toyota Fortuner RM000000ZZ1008X.html).



22. INSTALL REAR WHEEL


23. INSPECT PARKING BRAKE PEDAL TRAVEL
  1. Inspect the parking brake pedal travel (Toyota Fortuner RM000001HKA001X.html).



24. ADJUST PARKING BRAKE PEDAL TRAVEL
  1. Adjust the parking brake pedal travel (Toyota Fortuner RM000001HKG001X.html).



25. CHECK ABS SPEED SENSOR SIGNAL
  1. Check the ABS speed sensor signal (Toyota Fortuner RM00000102K00BX.html).