Input Shaft Removal


  1. REMOVE NO. 2 SYNCHRONIZER RING

  2. REMOVE INPUT SHAFT BEARING

  3. REMOVE FRONT BEARING SHAFT SNAP RING

  4. REMOVE INPUT SHAFT FRONT BEARING

  5. INSPECT NO. 2 SYNCHRONIZER RING

Input Shaft -- Removal



1. REMOVE NO. 2 SYNCHRONIZER RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Input Shaft.Input Shaft  Removal
  1. Remove the synchronizer ring from the input shaft.



2. REMOVE INPUT SHAFT BEARING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Input Shaft.Input Shaft  Removal
  1. Remove the bearing from the input shaft.



3. REMOVE FRONT BEARING SHAFT SNAP RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Input Shaft.Input Shaft  Removal
  1. Using a snap ring expander, remove the snap ring from the input shaft.



4. REMOVE INPUT SHAFT FRONT BEARING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Input Shaft.Input Shaft  Removal
  1. Using SST and a press, press out the front bearing from the input shaft.

    SST
    09950-00020


5. INSPECT NO. 2 SYNCHRONIZER RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Input Shaft.Input Shaft  Removal
  1. Apply gear oil to the cone of the input shaft, and check that it does not turn in both directions while pushing the No. 2 synchronizer ring.
    If it turns, replace the No. 1 synchronizer ring.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Input Shaft.Input Shaft  Removal
  1. Push the No. 2 synchronizer ring to the cone of the input shaft. Measure the clearance between the No. 2 synchronizer ring and input shaft.

    Standard clearance:
    0.70 to 1.70 mm (0.0276 to 0.0669 in.)
    If the clearance is not as specified, replace the No. 2 synchronizer ring with a new one.