Clutch Master Cylinder -- Installation |
| 1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY |
Install a new gasket and the clutch master cylinder with the 2 nuts.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
Install the clutch pedal (Toyota Fortuner RM000001FS2001X.html).
| 2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE |
 |
Using SST, connect the flexible tube.
- SST
- 09023-00101
- Torque:
- 15 N*m{153 kgf*cm, 11 ft.*lbf}for use without SST
- 14 N*m{143 kgf*cm, 10 ft.*lbf}for use with SST
- HINT:
- Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
| 3. CONNECT CLUTCH RESERVOIR HOSE |
Connect the clutch reservoir hose with the clip to the clutch master cylinder.
- NOTICE:
- Connect the clutch reservoir hose so that it is not twisted.
| 4. INSTALL COMBINATION METER ASSEMBLY |
 |
- NOTICE:
- There are 2 types of combination meters. One type has a 40 pin connector and 16 pin connector. The other type only has a 40 pin connector.
Connect all connectors.
Install the combination meter with the 3 screws.
| 5. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 |
 |
Connect all connectors.
Attach the 6 claws and 4 clips to install the panel.
Install the panel with the screw <C>.
| 6. BLEED AIR FROM CLUTCH PIPE LINE |
Fill the master cylinder reservoir with fluid.
Bleed air from the clutch system (Toyota Fortuner RM000001FSF001X.html).
| 7. CHECK FOR CLUTCH FLUID LEAKAGE |
Check for clutch fluid leakage (Toyota Fortuner RM000001FSF001X.html).
| 8. INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY |
Inspect and adjust the clutch pedal (Toyota Fortuner RM000001FS1001X.html).
| 9. CHECK FLUID LEVEL IN RESERVOIR |
Check the fluid level in the reservoir (Toyota Fortuner RM000001FSF001X_02_0004.html).