Clutch System Problem Symptoms Table

Clutch System -- Problem Symptoms Table


HINT:
Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Clutch system:
Symptom
Suspected Area
See page
Clutch grabs/ chatters
1. Engine mounting (loose)
-
2. Clutch disc assembly (runout is excessive) (for 5L-E)
Toyota Fortuner RM000001399006X.html
3. Clutch disc assembly (runout is excessive) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
4. Clutch disc assembly (oily) (for 5L-E)
Toyota Fortuner RM000001399006X.html
5. Clutch disc assembly (oily) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
6. Clutch disc assembly (worn out) (for 5L-E)
Toyota Fortuner RM000001399006X.html
7. Clutch disc assembly (worn out) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
8. Clutch disc torsion rubber (damage) (for 5L-E)
Toyota Fortuner RM000001399006X.html
9. Clutch disc torsion rubber (damage) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
10. Clutch disc (glazed) (for 5L-E)
Toyota Fortuner RM000001399006X.html
11. Clutch disc (glazed) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
12. Diaphragm spring (tip is out of alignment) (for 5L-E)
Toyota Fortuner RM000001399006X.html
13. Diaphragm spring (tip is out of alignment) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
Clutch pedal is spongy
1. Clutch line (air in line)
-
2. Master cylinder cup (damaged)
Toyota Fortuner RM0000010RB004X.html
3. Release cylinder rubber (damaged) (for 5L-E, 2TR-FE)
Toyota Fortuner RM0000010RE004X.html
Clutch is noisy
1. Release bearing (worn, dirty, or damaged) (for 5L-E)
Toyota Fortuner RM000001399006X.html
2. Release bearing (worn, dirty, or damaged) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
3. Clutch disc torsion rubber (damaged) (for 5L-E)
Toyota Fortuner RM000001399006X.html
4. Clutch disc torsion rubber (damaged) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
Clutch slips
1. Clutch pedal (free play is out of adjustment) (for LHD)
Toyota Fortuner RM0000010R1007X.html
2. Clutch pedal (free play is out of adjustment) (for RHD)
Toyota Fortuner RM0000010R1008X.html
3. Clutch disc (air in line) (for 5L-E)
Toyota Fortuner RM000001399006X.html
4. Clutch disc (air in line) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
5. Clutch disc (worn out) (for 5L-E)
Toyota Fortuner RM000001399006X.html
6. Clutch disc (worn out) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
7. Diaphragm spring (damaged) (for 5L-E)
Toyota Fortuner RM000001399006X.html
8. Diaphragm spring (damaged) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
9. Pressure plate (distortion) (for 5L-E)
Toyota Fortuner RM000001399006X.html
10. Pressure plate (distortion) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
11. Fly wheel (distortion) (for 5L-E)
Toyota Fortuner RM000001399006X.html
12. Fly wheel (distortion) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
Clutch does not disengage
1. Clutch pedal (free play is out of adjustment) (for LHD)
Toyota Fortuner RM0000010R1007X.html
2. Clutch pedal (free play is out of adjustment) (for RHD)
Toyota Fortuner RM0000010R1008X.html
3. Clutch disc (air in line) (for 5L-E)
Toyota Fortuner RM000001399006X.html
4. Clutch disc (air in line) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
5. Master cylinder (damaged)
Toyota Fortuner RM0000010RB004X.html
6. Master cylinder cup (damaged)
Toyota Fortuner RM0000010RB004X.html
7. Release cylinder cup (damaged) (for 5L-E, 2TR-FE)
Toyota Fortuner RM0000010RE004X.html
8. Clutch disc assembly (out of true) (for 5L-E)
Toyota Fortuner RM000001399006X.html
9. Clutch disc assembly (out of true) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
10. Clutch disc assembly (runout is excessive) (for 5L-E)
Toyota Fortuner RM000001399006X.html
11. Clutch disc assembly (runout is excessive) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
12. Clutch disc assembly (lining is broken) (for 5L-E)
Toyota Fortuner RM000001399006X.html
13. Clutch disc assembly (lining is broken) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
14. Clutch disc assembly (dirty or burned) (for 5L-E)
Toyota Fortuner RM000001399006X.html
15. Clutch disc assembly (dirty or burned) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
16. Clutch disc assembly (oily) (for 5L-E)
Toyota Fortuner RM000001399006X.html
17. Clutch disc assembly (oily) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
18. Clutch disc assembly (lack of spline grease) (for 5L-E)
Toyota Fortuner RM000001399006X.html
19. Clutch disc assembly (lack of spline grease) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html