Automatic Transmission Assembly Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY

  3. REMOVE PARKING BRAKE HOLE COVER SUB-ASSEMBLY

  4. REMOVE CONSOLE BOX ASSEMBLY

  5. REMOVE SHIFT LEVER BOOT ASSEMBLY

  6. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY

  7. REMOVE NO. 1 ENGINE UNDER COVER

  8. REMOVE NO. 2 ENGINE UNDER COVER

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  10. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

  11. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

  12. DRAIN AUTOMATIC TRANSMISSION FLUID

  13. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

  14. DISCONNECT OIL COOLER TUBE

  15. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

  16. REMOVE TRANSMISSION CONTROL CABLE BRACKET

  17. REMOVE STARTER ASSEMBLY

  18. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

  19. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  20. DISCONNECT CONNECTOR

  21. DISCONNECT WIRE HARNESS

  22. REMOVE STIFFENER PLATE

  23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

  24. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

  25. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR

  26. REMOVE TRANSFER ASSEMBLY

  27. REMOVE TORQUE CONVERTER ASSEMBLY

Automatic Transmission Assembly -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Toyota Fortuner RM000002HD2006X.html).


2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Twist the transmission shift lever knob in the direction indicated by the arrow and remove it.

  1. for 4WD:
    Twist the transfer shift lever knob in the direction indicated by the arrow and remove it.



3. REMOVE PARKING BRAKE HOLE COVER SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
NOTICE:
Be careful not to damage the instrument panel lower and console box with the claws of the upper console panel.
  1. Detach the 12 claws and remove the console panel.



4. REMOVE CONSOLE BOX ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 4 screws <F> and 2 bolts <E>.

  1. Using a clip remover, remove the 2 clips and console box.



5. REMOVE SHIFT LEVER BOOT ASSEMBLY
  1. Remove the 4 screws and shift lever boot.



6. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using needle-nose pliers, remove the snap ring and pull out the shift lever from the shift lever retainer.

    HINT:
    Move the transfer shift lever to the H4 position.


7. REMOVE NO. 1 ENGINE UNDER COVER
  1. Remove the 4 bolts and No. 1 engine under cover.



8. REMOVE NO. 2 ENGINE UNDER COVER
  1. Remove the 2 bolts and No. 2 engine under cover.



9. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. Remove the 2 bolts and 2 compression springs.

  1. Disconnect the front pipe from the outlet pipe and remove the gasket.

  1. Remove the front pipe from the pipe support.



10. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(Toyota Fortuner RM0000010QG009X.html)


11. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
(Toyota Fortuner RM000000ZZ3008X.html)


12. DRAIN AUTOMATIC TRANSMISSION FLUID
  1. Remove the drain plug and gasket, and drain ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    20 N*m{205 kgf*cm, 15 ft.*lbf}


13. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the oil dipstick.

  1. Remove the 2 bolts and oil filler tube.

  1. Remove the O-ring from the oil filler tube.



14. DISCONNECT OIL COOLER TUBE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 17 mm union nut wrench, disconnect the outlet tube and inlet tube.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 3 bolts and 3 clamps.



15. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the nut and disconnect the control cable.

  1. Remove the clip and disconnect the control cable.



16. REMOVE TRANSMISSION CONTROL CABLE BRACKET


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 2 bolts and control cable bracket from the transmission.



17. REMOVE STARTER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the starter connector.

  1. Open the terminal cap.

  1. Remove the nut and disconnect the starter wire.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 nuts, bolt, ground cable and starter.



18. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Support the transmission with a transmission jack.



19. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 set bolts of the No. 1 engine mounting insulator rear.

  1. Remove the 4 nuts, 4 bolts and frame crossmember.



20. DISCONNECT CONNECTOR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Tilt the transmission downward.

    NOTICE:
    Make sure the cooling fan does not contact the fan shroud.
  1. Transmission side:
    Disconnect the connectors.

    1. Disconnect the temperature sensor connector.

    2. Disconnect the park/neutral position switch connector.

    3. Disconnect the 2 speed sensor connectors.

    4. Disconnect the transmission wire connector.

  1. Transfer side:
    Disconnect the connectors.

    1. Disconnect the indicator switch connector (4WD).

    2. Disconnect the speedometer sensor connector.

    3. Disconnect the indicator switch connector (L4).

    4. Disconnect the indicator switch connector (neutral).



21. DISCONNECT WIRE HARNESS


22. REMOVE STIFFENER PLATE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 4 bolts and stiffener plate RH (with clamp tube).

  1. Remove the 4 bolts and stiffener plate LH.

  1. Remove the No. 4 cylinder block insulator.

  1. Remove the No. 2 end plate.



23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Turn the crankshaft to gain access to each bolt.

  1. Hold the crankshaft pulley bolt with a wrench and remove the 6 drive plate and torque converter setting bolts.



24. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 5 bolts.

  1. Separate the transmission from the engine.

    NOTICE:
    Do not pry between the transaxle assembly and engine more than necessary to prevent the knock pins from being damaged.


25. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340F Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 4 bolts and engine mounting insulator.



26. REMOVE TRANSFER ASSEMBLY
(Toyota Fortuner RM000001HGW00DX.html)


27. REMOVE TORQUE CONVERTER ASSEMBLY