Valve Body Assembly Installation
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
CONNECT TRANSMISSION WIRE
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION
ADD AUTOMATIC TRANSMISSION FLUID
INSPECT AUTOMATIC TRANSMISSION FLUID
Valve Body Assembly -- Installation |
- NOTICE:
- When working with seal packing material, perform the following:
- Using a razor blade and gasket scraper, remove all old seal packing material from the gasket surfaces.
- Clean all components thoroughly to remove all foreign matter.
- Clean both sealing surfaces with a non-residue solvent.
- Apply seal packing material in a continuous line approximately 2 to 3 mm (0.0787 to 0.118 in.) in diameter on the sealing surface.
- Reassemble parts within 10 minutes of applying seal packing material. Failing to do so will require the seal packing material to be removed and reapplied.
| 1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY |
Align the groove of the manual valve with the pin of the lever.
Install the 20 bolts.
- Torque:
- 11 N*m{110 kgf*cm, 8 ft.*lbf}
- HINT:
- Bolt length:
- 23 mm (0.91 in.) for A
- 28 mm (1.10 in.) for B
- 36 mm (1.42 in.) for C
| 2. CONNECT TRANSMISSION WIRE |
Connect the 4 connectors to the 4 shift solenoid valves.
| 3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY |
Install 3 new gaskets.
Install the oil strainer with the 4 bolts.
- Torque:
- 11 N*m{121 kgf*cm, 9 ft.*lbf}
- HINT:
- Bolt length:
- 14 mm (0.55 in.) for A
- 20 mm (0.79 in.) for B
- 23 mm (0.91 in.) for C
| 4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY |
- HINT:
- Remove any packing material and be careful not to spill oil on the contacting surfaces of the transmission case and oil pan.
Install the 3 magnets to the locations indicated in the illustration.
Apply seal packing to the oil pan as shown in the illustration.
- Seal packing:
- Toyota Genuine Seal Packing 1281,
Three Bond 1281 or equivalent
- Seal diameter:
- 2 to 3 mm (0.0787 to 0.118 in.)
Install the oil pan with the 19 bolts.
- Torque:
- 7.4 N*m{75 kgf*cm, 65 in.*lbf}
| 5. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY |
Coat a new O-ring with ATF, and install it to the oil filler tube.
Install the oil filler tube with the 2 bolts.
- Torque:
- 12 N*m{122 kgf*cm, 9 ft.*lbf}
Install the oil dipstick.
| 6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
| 7. PERFORM INITIALIZATION |
- HINT:
- Refer to "INTRODUCTION REPAIR INSTRUCTION-INITIALIZATION" and perform initialization.
| 8. ADD AUTOMATIC TRANSMISSION FLUID |
- Fluid type:
- Toyota Genuine ATF Type T-IV
| 9. INSPECT AUTOMATIC TRANSMISSION FLUID |
Inspect the automatic transmission fluid (Toyota Fortuner RM0000014P800IX.html).
