Generator Installation


  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)

  3. INSTALL COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)

  4. INSTALL FAN BELT ADJUSTING BAR (w/o Air Conditioning System)

  5. INSTALL FAN & GENERATOR V BELT (w/o Air Conditioning System)

  6. INSTALL FAN AND GENERATOR V BELT (w/ Air Conditioning System)

  7. INSTALL COOLER COMPRESSOR V BELT (w/ Air Conditioning System)

  8. INSTALL AIR CLEANER ASSEMBLY

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Generator -- Installation



1. INSTALL GENERATOR ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the generator with the bolt.

    Torque:
    75 N*m{765 kgf*cm, 55 ft.*lbf}
  1. Connect the vacuum oil outlet hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install 2 new gaskets and the vacuum pump hose with the union bolt.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Install the vacuum pump oil inlet hose with 2 new gaskets and the union bolt.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Attach the vacuum pump oil inlet hose to the cord clip.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the generator wire with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 7 ft.*lbf}
  1. Attach the terminal cap.

  1. Connect the generator connector.



2. INSTALL COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Installation
  1. Temporarily install the compressor mounting bracket with the 4 bolts.

  1. Using several steps, uniformly install and tighten the 4 bolts.

    Torque:
    85 N*m{865 kgf*cm, 63 ft.*lbf}


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Installation
  1. Temporarily tighten the bolt and spacer.



3. INSTALL COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the compressor with the 4 bolts.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
  1. Connect the compressor connector.



4. INSTALL FAN BELT ADJUSTING BAR (w/o Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the fan belt adjusting bar with the 2 bolts.

    Torque:
    45 N*m{460 kgf*cm, 33 ft.*lbf}


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Temporarily install the bolt.



5. INSTALL FAN & GENERATOR V BELT (w/o Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Installation
  1. Install the V belt.

  1. Using a bar, adjust the tension of the V belt.

  1. Tighten the bolts A and B.

    Torque:
    75 N*m{765 kgf*cm, 55 ft.*lbf}for bolt A
    18 N*m{185 kgf*cm, 13 ft.*lbf}for bolt B
  1. Check the deflection of the V belt (Toyota Fortuner RM000001KYZ001X_01_0001.html).



6. INSTALL FAN AND GENERATOR V BELT (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Installation
  1. Install the V belt.

  1. Tightening bolt C, adjust the deflection of the V belt (Toyota Fortuner RM000001KYZ001X_01_0001.html).

  1. Tighten the bolts A and B.

    Torque:
    75 N*m{765 kgf*cm, 55 ft.*lbf}for bolt A
    18 N*m{185 kgf*cm, 13 ft.*lbf}for bolt B
  1. Recheck the deflection of the V belt.



7. INSTALL COOLER COMPRESSOR V BELT (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Installation
  1. Install the V belt.

  1. Tightening bolt B, adjust the deflection of the V belt (Toyota Fortuner RM000001KYZ001X_01_0001.html).

  1. Tighten nut A.

    Torque:
    39 N*m{400 kgf*cm, 29 ft.*lbf}
  1. Recheck the deflection of the V belt.



8. INSTALL AIR CLEANER ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the cleaner with the 2 bolts.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Connect the connector to the IAT sensor.

  1. Connect the hose clamp.



9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL