Generator Disassembly


  1. REMOVE GENERATOR PULLEY CAP

  2. LOOSEN GENERATOR PULLEY WITH CLUTCH

  3. REMOVE GENERATOR REAR END COVER

  4. REMOVE GENERATOR REGULATOR ASSEMBLY

  5. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER

  6. REMOVE FITTING RING

  7. REMOVE GENERATOR ROTOR ASSEMBLY

Generator -- Disassembly



1. REMOVE GENERATOR PULLEY CAP
  1. Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.



2. LOOSEN GENERATOR PULLEY WITH CLUTCH
  1. Mount the generator assembly in a vise between aluminum plates.

    NOTICE:
    Do not damage the generator.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Charging.Generator.Generator  Disassembly
  1. Set SST and an 8 mm bi-hexagon wrench to the pulley as shown in the illustration.

    SST
    09820-30010
    Text in Illustration
    *1
    8mm Bi-hexagon Wrench


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Charging.Generator.Generator  Disassembly
  1. Hold SST in place, rotate the 8 mm bi-hexagon wrench clockwise, and loosen the generator pulley with clutch.

    Text in Illustration
    *1
    8mm Bi-hexagon Wrench
    *a
    Hold
    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
    Turn


3. REMOVE GENERATOR REAR END COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 terminal covers by turning them counterclockwise.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

  1. Remove the screw and end cover.



4. REMOVE GENERATOR REGULATOR ASSEMBLY
  1. Remove the protective tower.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 screws and regulator assembly.



5. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 screws.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a screwdriver, pry off the stator.



6. REMOVE FITTING RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50


7. REMOVE GENERATOR ROTOR ASSEMBLY
NOTICE:
Do not drop the generator rotor assembly.
  1. Remove the generator pulley with clutch.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a press, press out the generator rotor assembly and remove the spacer ring.