Engine Oil Cooler Removal


  1. REMOVE NO. 1 ENGINE UNDER COVER

  2. DRAIN ENGINE COOLANT

  3. DRAIN ENGINE OIL

  4. REMOVE COMMON RAIL ASSEMBLY

  5. REMOVE FUEL SUPPLY PUMP ASSEMBLY

  6. REMOVE STARTER ASSEMBLY

  7. REMOVE OIL FILTER SUB-ASSEMBLY

  8. REMOVE OIL COOLER COVER SUB-ASSEMBLY

  9. REMOVE OIL COOLER ASSEMBLY

Engine Oil Cooler -- Removal


NOTICE:
  1. When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
  2. When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.


1. REMOVE NO. 1 ENGINE UNDER COVER

  1. Remove the 4 bolts and No. 1 engine under cover.



2. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Lubrication.Engine Oil Cooler.Engine Oil Cooler Removal

  1. Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.



  1. Loosen the cylinder block drain cock plug and the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Lubrication.Engine Oil Cooler.Engine Oil Cooler Removal



3. DRAIN ENGINE OIL

  1. Remove the oil filler cap.

  1. Remove the oil drain plug, and drain the engine oil from the oil pan.

    NOTICE:
    Collect the oil in an oil disposal container.


4. REMOVE COMMON RAIL ASSEMBLY
(Toyota Fortuner RM000002SY500QX.html)


5. REMOVE FUEL SUPPLY PUMP ASSEMBLY
(Toyota Fortuner RM0000014FO006X.html)


6. REMOVE STARTER ASSEMBLY
  1. for DENSO Made: (Toyota Fortuner RM0000013XL01PX.html)
  2. for BOSCH Made: (Toyota Fortuner RM0000013XL00CX.html)


7. REMOVE OIL FILTER SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Lubrication.Engine Oil Cooler.Engine Oil Cooler Removal

  1. Using SST, remove the oil filter.

    SST
    09228-07501
    HINT:
    Insert the drain hose in the oil filter. Put the disposal container beneath the drain hose to collect the oil from the oil filter.


8. REMOVE OIL COOLER COVER SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Lubrication.Engine Oil Cooler.Engine Oil Cooler Removal

  1. Disconnect the oil pressure switch connector and wire harness.

  1. Remove the 13 bolts, 2 nuts and oil cooler cover.



9. REMOVE OIL COOLER ASSEMBLY

  1. Loosen the 4 nuts.

  1. Partially tap out the oil cooler by tapping each nut head with a plastic-faced hammer.

  1. Remove the 4 nuts, oil cooler and 2 gaskets.