Oil Pump Removal

Connect the intelligent tester to the DLC3.

1. Turn the ignition switch ON.
   

   NOTICE:

   Do not start the engine.

2. Push the intelligent tester main switch ON.
   

3. To perform the Active Test, enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
   

Check the fuel pump operation.

1. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing in the fuel tank can be heard.
   If there is no sound, check the integration relay, fuel pump, ECM and wiring connector.
   

Check for fuel leaks.

1. Check that there are no fuel leaks after performing maintenance anywhere on the system.
   If there are fuel leaks, repair or replace the leaking parts.
   

Remove the engine from the vehicle (Toyota Fortuner RM000000YMH003X.html).

Using SST, hold the crankshaft.

SST

09213-54015(91651-60855)
09330-00021

Remove the 8 bolts, rear spacer, drive plate and front spacer.

NOTICE:

Do not reuse the bolts.

Using SST, hold the crankshaft.

SST

09213-54015(91651-60855)
09330-00021

Remove the 8 bolts and flywheel.

NOTICE:

Do not reuse the bolts.

Remove the oil dipstick gauge.

Remove the bolt and oil dipstick guide.

Remove the O-ring from the oil dipstick guide.

Remove the 3 nuts, water inlet housing with thermostat and gasket.

Disconnect the terminal cap.

Remove the nut and generator wire.

Disconnect the generator connector.

Remove the 2 bolts, adjusting bar and generator.

Remove the 5 bolts and V-ribbed belt tensioner.

w/ Idler Pulley Cover Plate:

1. Remove the bolt, No. 2 idler pulley cover plate, idler pulley and idler pulley cover plate.
   

w/o Idler Pulley Cover Plate:

1. Remove the bolt, No. 2 idler pulley cover plate and idler pulley.
   

for Integrated Type:
Remove the 2 bolts and 2 No. 2 idler pulleys.

Remove the bolt and idler pulley.

Turn the crankshaft pulley, and align its groove with timing mark 0 of the timing chain cover.

Check that the timing marks of the camshaft timing gears are aligned with the timing marks of the bearing cap as shown in the illustration.
If not, turn the crankshaft 1 revolution (360°) and align the timing marks as described above.

Using SST, hold the crankshaft pulley and loosen the pulley set bolt.

SST

09213-54015(91651-60855)
09330-00021

Using the pulley set bolt and SST, remove the crankshaft pulley.

SST

09950-50013(09951-05010,09952-05010,09953-05020,09954-05030)

Remove the 14 bolts and 2 nuts.

Insert the blade of an oil pan seal cutter between the oil pan and No. 2 oil pan, cut through the applied sealer and remove the No. 2 oil pan.

NOTICE:

1. Be careful not to damage the contact surfaces of the No. 1 oil pan and No. 2 oil pan.
   
2. Be careful not to damage the No. 2 oil pan flange.
   

Remove the bolt, 2 nuts, oil strainer and gasket.

Remove the 17 bolts and 2 nuts.

Using a screwdriver, remove the oil pan by prying between the oil pan and cylinder block as shown in the illustration.

NOTICE:

Be careful not to damage the contact surfaces of the cylinder block and oil pan.

Remove the O-ring from the oil pump.

Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover and gasket.

Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover and gasket.

Disconnect the 2 oil control valve connectors.

Remove the 2 bolts and 2 oil control valves.

Disconnect the sensor connector.

Remove the bolt and sensor.

Remove the 3 bolts, 2 nuts, oil filter bracket and gasket.

Remove the 24 bolts and 2 nuts.

Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

NOTICE:

Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.

Remove the O-ring from the LH cylinder head.

Using a screwdriver, pry out the oil seal.

NOTICE:

Be careful not to damage the oil pump body.

HINT:

Tape the screwdriver tip before use.

Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.

SST

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Apply MP grease to the lip of the oil seal.