Radiator Disassembly


  1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY

  2. REMOVE RADIATOR DRAIN COCK PLUG

  3. ASSEMBLE SST

  4. UNCAULK LOCK PLATE

  5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK

Radiator -- Disassembly



1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Cooling.Radiator.Radiator  Disassembly
  1. Remove the 4 bolts and 2 brackets.



2. REMOVE RADIATOR DRAIN COCK PLUG
  1. Remove the drain plug.

  1. Remove the O-ring.



3. ASSEMBLE SST


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Cooling.Radiator.Radiator  Disassembly
  1. Install the claw to part A of the overhaul handle as shown in the illustration.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Dimension B
    *2
    Part A
    *3
    Stopper Bolt
  1. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

    Dimension B:
    0.2 to 0.3 mm (0.00787 to 0.0118 in.)
    NOTICE:
    If this adjustment is not performed, the claw will be damaged.


4. UNCAULK LOCK PLATE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Cooling.Radiator.Radiator  Disassembly
  1. Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Tank
    *2
    Lock Plate


5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Cooling.Radiator.Radiator  Disassembly
  1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a plastic-faced hammer and remove the tanks.

  1. Remove the O-ring.