Camshaft (For Bank 2) Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN ENGINE COOLANT

  3. REMOVE V-BANK COVER

  4. DISCONNECT NO. 2 VENTILATION HOSE

  5. REMOVE AIR CLEANER

  6. REMOVE INTAKE AIR SURGE TANK

  7. REMOVE IGNITION COIL

  8. REMOVE CYLINDER HEAD COVER RH

  9. REMOVE CYLINDER HEAD COVER LH

  10. SET NO. 1 CYLINDER TO TDC/COMPRESSION

  11. REMOVE NO. 1 CHAIN TENSIONER

  12. REMOVE NO. 4 CAMSHAFT

  13. REMOVE NO. 3 CHAIN TENSIONER

  14. REMOVE NO. 3 CAMSHAFT

Camshaft (For Bank 2) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. DRAIN ENGINE COOLANT


  1. Remove the radiator cap.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal

  1. Loosen the 2 cylinder block drain cock plugs and radiator drain cock plug, and then drain the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


3. REMOVE V-BANK COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 nuts and V-bank cover.



4. DISCONNECT NO. 2 VENTILATION HOSE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50


5. REMOVE AIR CLEANER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the vacuum hose.

  1. Disconnect the MAF meter connector.

  1. Remove the 2 wire harness clamps.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Loosen the 2 hose clamps.

  1. Remove the 2 bolts and air cleaner.



6. REMOVE INTAKE AIR SURGE TANK


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Disconnect the 2 water by-pass hoses.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Disconnect the purge line hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Disconnect the ventilation hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Disconnect the 2 VSV connectors.

  1. Disconnect the throttle body with motor connector.

  1. Separate the 3 wire harness clamps and hose clamp.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the 2 bolts and throttle body bracket.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the bolt and oil baffle plate.

  1. Remove the 4 bolts and 2 surge tank stays.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the 2 nuts.

  1. Using an 8 mm hexagon socket wrench, remove the 4 bolts, intake air surge tank and gasket.



7. REMOVE IGNITION COIL


8. REMOVE CYLINDER HEAD COVER RH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover and gasket.



9. REMOVE CYLINDER HEAD COVER LH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover and gasket.



10. SET NO. 1 CYLINDER TO TDC/COMPRESSION


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Turn the crankshaft pulley, and align its groove with the timing mark 0 of the timing chain cover.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Check that the timing marks of the camshaft timing gears are aligned with the timing marks of the bearing cap as shown in the illustration.
    If not, turn the crankshaft 1 complete revolution (360°) and align the timing marks as described above.



11. REMOVE NO. 1 CHAIN TENSIONER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
NOTICE:
  1. Never rotate the crankshaft with the chain tensioner removed.
  2. When rotating the camshaft with the timing chain removed, rotate the crankshaft counterclockwise 40° from the TDC before rotating it.
  1. While rotating the stopper plate of the tensioner upward, push in the plunger of the chain tensioner as shown in the illustration.

  1. While rotating the stopper plate of the tensioner downward, insert a pin of φ3.5 mm (0.138 in.) into the holes in the stopper plate and tensioner to fix the stopper plate.

  1. Remove the 2 bolts and chain tensioner.



12. REMOVE NO. 4 CAMSHAFT
NOTICE:
As the thrust clearance of the camshaft is small, the camshaft must be kept level while it is being removed. If the camshaft is not kept level, the portion of the cylinder head which receives the shaft thrust may crack or be damaged, causing the camshaft to seize or break. To avoid this, the following steps should be carried out.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. While pushing down the No. 3 chain tensioner, insert a pin of φ1.0 mm (0.039 in.) into the hole to fix it in place.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Hold the hexagonal portion of the No. 4 camshaft with a wrench, and remove the camshaft timing gear set bolt.

    NOTICE:
    Be careful not to damage the cylinder head and valve lifter with the wrench.
  1. Separate the camshaft timing gear from the No. 4 camshaft.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Uniformly loosen and remove the 8 bearing cap bolts in several passes in the sequence shown in the illustration.

  1. Remove the 4 bearing caps and No. 4 camshaft.



13. REMOVE NO. 3 CHAIN TENSIONER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the No. 3 chain tensioner bolt, and then remove the No. 3 chain tensioner and camshaft timing gear.



14. REMOVE NO. 3 CAMSHAFT
NOTICE:
As the thrust clearance of the camshaft is small, the camshaft must be kept level while it is being removed. If the camshaft is not kept level, the portion of the cylinder head which receives the shaft thrust may crack or be damaged, causing the camshaft to seize or break. To avoid this, the following steps should be carried out.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Release the chain tension between the camshaft timing gear (LH bank) and crankshaft timing gear by turning the crankshaft pulley counterclockwise slightly.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Hold the hexagonal portion of the No. 3 camshaft with a wrench, and loosen the camshaft timing gear set bolt.

    NOTICE:
    1. Be careful not to damage the cylinder head and valve lifter with the wrench.
    2. Do not disassemble the camshaft timing gear assembly.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Slide the camshaft timing gear and separate the No. 1 chain from the camshaft timing gear.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Uniformly loosen and remove the 8 bearing cap bolts in several passes in the sequence shown in the illustration.

  1. Remove the 4 bearing caps.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Remove the camshaft timing gear set bolt with the No. 3 camshaft lifted up, and then remove the No. 3 camshaft and camshaft timing gear with No. 2 chain.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Engine Mechanical.Camshaft (For Bank 2).Camshaft (For Bank 2)  Removal
  1. Tie the No. 1 chain with a string as shown in the illustration.

    NOTICE:
    Be careful not to drop anything inside the timing chain cover.