Diesel Throttle Body Installation


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY

  2. INSTALL CHARGE AIR COOLER ASSEMBLY WITH INTAKE AIR CONNECTOR

  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Diesel Throttle Body -- Installation



1. INSTALL DIESEL THROTTLE BODY ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Connect the throttle control motor connector.

  1. Connect the throttle position sensor connector.



2. INSTALL CHARGE AIR COOLER ASSEMBLY WITH INTAKE AIR CONNECTOR


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Control System.Diesel Throttle Body.Diesel Throttle Body  Installation
  1. Install the intake air connector to the air hoses.

  1. Install the CAC with the 4 bolts.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}for bolt labeled A
    12 N*m{125 kgf*cm, 9 ft.*lbf}for bolts labeled B, C and D


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Tighten the 2 clamps.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Connect the vacuum hose to the manifold absolute pressure sensor.

  1. Connect the IAT sensor connector.

  1. Connect the manifold absolute diesel pressure sensor connector.



3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the engine cover with the 3 bolts and 2 nuts.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL