REMOVE STARTER CLUTCH PINION
REMOVE STARTER BRUSH HOLDER ASSEMBLY
REMOVE STARTER YOKE ASSEMBLY
REMOVE STARTER ARMATURE ASSEMBLY
REMOVE STARTER INTERNAL GEAR
REMOVE STARTER DRIVE HOUSING ASSEMBLY
REMOVE STARTER CLUTCH SUB-ASSEMBLY
1. REMOVE STARTER CLUTCH PINION |
Using snap ring pliers, remove the snap ring.
- HINT:
- While pushing down the starter clutch pinion, remove the snap ring.
Remove the pinion stop collar, starter clutch pinion and starter drive spring.
2. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Remove the 2 starter hoses from the starter.
Remove the nut from terminal C.
Remove the 2 through bolts and 2 screws, then remove the commutator end frame from the starter yoke.
Using a screwdriver, hold the starter brush spring back and disconnect the 4 starter brushes from the brush holder.
Remove the starter brush holder from the starter armature.
3. REMOVE STARTER YOKE ASSEMBLY |
Remove the starter yoke.
Remove the 2 O-rings from the starter yoke.
4. REMOVE STARTER ARMATURE ASSEMBLY |
Remove the starter armature from the starter plate.
5. REMOVE STARTER INTERNAL GEAR |
Remove the starter plate.
Remove the starter washer.
Remove the 3 starter planetary gears.
Remove the starter internal gear.
6. REMOVE STARTER DRIVE HOUSING ASSEMBLY |
Remove the 2 bolts and starter drive housing from the magnet starter switch.
7. REMOVE STARTER CLUTCH SUB-ASSEMBLY |
Using snap ring pliers, remove the snap ring.
Remove the pinion drive lever and 3 washers.
Remove the starter clutch from the magnet starter switch.