Starter Disassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Starting. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE STARTER CLUTCH PINION

  2. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  3. REMOVE STARTER YOKE ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

  5. REMOVE STARTER INTERNAL GEAR

  6. REMOVE STARTER DRIVE HOUSING ASSEMBLY

  7. REMOVE STARTER CLUTCH SUB-ASSEMBLY

Starter -- Disassembly



1. REMOVE STARTER CLUTCH PINION


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using snap ring pliers, remove the snap ring.

    HINT:
    While pushing down the starter clutch pinion, remove the snap ring.
  1. Remove the pinion stop collar, starter clutch pinion and starter drive spring.



2. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 starter hoses from the starter.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Starting.Starting System.Starter  Disassembly
  1. Remove the nut from terminal C.

  1. Remove the 2 through bolts and 2 screws, then remove the commutator end frame from the starter yoke.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, hold the starter brush spring back and disconnect the 4 starter brushes from the brush holder.

  1. Remove the starter brush holder from the starter armature.



3. REMOVE STARTER YOKE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter yoke.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 O-rings from the starter yoke.



4. REMOVE STARTER ARMATURE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter armature from the starter plate.



5. REMOVE STARTER INTERNAL GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter washer.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 starter planetary gears.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter internal gear.



6. REMOVE STARTER DRIVE HOUSING ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and starter drive housing from the magnet starter switch.



7. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using snap ring pliers, remove the snap ring.

  1. Remove the pinion drive lever and 3 washers.

  1. Remove the starter clutch from the magnet starter switch.