Front Seat Assembly (For Separate Seat Type) Disassembly

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Seat. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FRONT SEAT INNER BELT ASSEMBLY LH (for Driver Side)

  2. REMOVE FRONT SEAT INNER BELT ASSEMBLY RH (for Front Passenger Side)

  3. REMOVE FRONT SEAT CUSHION COVER LH

  4. REMOVE FRONT SEAT INNER CUSHION SHIELD LH

  5. REMOVE VERTICAL SEAT ADJUSTER KNOB LH (w/ Vertical Adjuster)

  6. REMOVE RECLINING ADJUSTER RELEASE HANDLE LH

  7. REMOVE FRONT SEAT CUSHION SHIELD LH

  8. REMOVE SEATBACK SPRING LH

  9. REMOVE ADJUSTER TUBE RH (for Walk in Seat Type)

  10. REMOVE SEAT TRACK CONTROL CABLE BRACKET RH (for Walk in Seat Type)

  11. REMOVE SEAT TRACK CONTROL CABLE BRACKET LH (for Walk in Seat Type)

  12. REMOVE FRONT SEATBACK HINGE PLATE (for Walk in Seat Type)

  13. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY RH (for Walk in Seat Type)

  14. REMOVE SEPARATE TYPE FRONT SEATBACK COVER

  15. REMOVE SEPARATE TYPE FRONT SEATBACK PAD

  16. REMOVE NO. 1 SEATBACK CLOTH (for TASA Made)

  17. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER

  18. REMOVE FRONT SEAT CUSHION PROTECTOR

  19. REMOVE FRONT SEAT CUSHION FRAME SUB-ASSEMBLY LH

  20. REMOVE FRONT SEAT ADJUSTER ROD (w/ Vertical Adjuster)

  21. REMOVE SEAT TRACK HANDLE SUB-ASSEMBLY LH

  22. REMOVE SEAT SPRING (w/ Vertical Adjuster)

  23. REMOVE FRONT NO. 2 SEAT ADJUSTER PIN LH (w/ Vertical Adjuster)

  24. REMOVE VERTICAL ADJUSTING SHAFT SUB-ASSEMBLY (w/ Vertical Adjuster)

  25. REMOVE LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY LH

  26. REMOVE LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY RH

  27. REMOVE FRONT SEAT CUSHION EDGE PROTECTOR LH

  28. REMOVE FRONT SEAT CUSHION EDGE PROTECTOR RH (for Walk in Seat Type)

  29. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY LH (for Walk in Seat Type)

  30. REMOVE SEAT TRACK COVER SPRING (for Walk in Seat Type)

Front Seat Assembly (For Separate Seat Type) -- Disassembly


CAUTION:
Wear protective gloves. Sharp areas on the parts may injure your hands.
HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. REMOVE FRONT SEAT INNER BELT ASSEMBLY LH (for Driver Side)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the clamp.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the wire harness from the clamp.

  1. Roll up the front seat cushion cover LH.

  1. Remove the nut and front seat inner belt assembly LH.



2. REMOVE FRONT SEAT INNER BELT ASSEMBLY RH (for Front Passenger Side)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/ Front Passenger Seat Belt Warning System:

    1. Remove the hog rings and open the cover.



  1. w/ Front Passenger Seat Belt Warning System:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
    1. Disconnect the connector.

    2. Detach the 2 clamps.

      Text in Illustration
      *a
      Front


    3. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    4. Detach the wire harness from the clamp.

    5. Roll up the front seat cushion cover RH.

    6. Remove the nut and front seat inner belt assembly RH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/o Front Passenger Seat Belt Warning System:

    1. Roll up the front seat cushion cover RH.

    2. Remove the nut and front seat inner belt assembly RH.



3. REMOVE FRONT SEAT CUSHION COVER LH
  1. Remove the front seat cushion cover LH.



4. REMOVE FRONT SEAT INNER CUSHION SHIELD LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
  1. Remove the 2 screws.

  1. Detach the 2 hooks in the order shown in the illustration and remove the front seat inner cushion shield LH.



5. REMOVE VERTICAL SEAT ADJUSTER KNOB LH (w/ Vertical Adjuster)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
  1. Using a screwdriver, remove the snap ring as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    Protective Tape
  1. Remove the vertical seat adjuster knob LH.



6. REMOVE RECLINING ADJUSTER RELEASE HANDLE LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
  1. Raise the reclining adjuster release handle LH to reveal the claw. Using a screwdriver, detach the claw and remove the reclining adjuster release handle LH.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    Protective Tape


7. REMOVE FRONT SEAT CUSHION SHIELD LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
  1. Remove the 2 screws.

  1. Detach the 2 hooks in the order shown in the illustration, and then detach the guide and remove the front seat cushion shield LH.

    Text in Illustration
    *1
    Hook
    *2
    Guide


8. REMOVE SEATBACK SPRING LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the seatback spring LH.



9. REMOVE ADJUSTER TUBE RH (for Walk in Seat Type)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the adjuster tube RH from the seatback spring LH.



10. REMOVE SEAT TRACK CONTROL CABLE BRACKET RH (for Walk in Seat Type)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a screwdriver, remove the E-ring.

  1. Detach the hook and remove the seat track control cable bracket RH.



11. REMOVE SEAT TRACK CONTROL CABLE BRACKET LH (for Walk in Seat Type)
HINT:
Use the same procedure described for the RH side.


12. REMOVE FRONT SEATBACK HINGE PLATE (for Walk in Seat Type)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the front seatback hinge plate.



13. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY RH (for Walk in Seat Type)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the hook and remove the No. 1 fold seat lock control cable assembly RH.



14. REMOVE SEPARATE TYPE FRONT SEATBACK COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. for Power Seat, Front Passenger Side:
    Remove the hog rings and fold back the separate type front seat cushion cover and rubber bands of the separate type front seatback cover.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
  1. Remove the 4 bolts and front seatback assembly.



  1. Detach the 2 pieces of fastening tape and remove the hog rings, and then roll up the separate type front seatback cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly


    Text in Illustration
    *1
    Fastening Tape
    -
    -


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the hog rings and detach the 2 straps of the separate type front seatback cover, and then roll up the separate type front seatback cover.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Pass the strap of the separate type front seatback cover through the holes of the separate type front seatback pad.



  1. for Vinyl Seat, for Cloth Seat:
    Remove the hog rings and roll up the separate type front seatback cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly


    Text in Illustration
    *A
    for Vinyl Seat
    *B
    for Cloth Seat
    *a
    Front view of front seatback
    *b
    Rear view of front seatback


  1. for Leather Seat:
    Remove the hog rings and roll up the separate type front seatback cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly


    Text in Illustration
    *A
    for TASA Made
    *B
    for TMT Made
    *a
    Front view of front seatback
    *b
    Rear view of front seatback


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the 4 claws and remove the 2 front seat headrest supports and separate type front seatback cover from the separate type front seatback pad.



15. REMOVE SEPARATE TYPE FRONT SEATBACK PAD


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the separate type front seatback pad from the separate type front seatback spring assembly.



16. REMOVE NO. 1 SEATBACK CLOTH (for TASA Made)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the No. 1 seatback cloth.



17. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the hog rings and fold back the separate type front seat cushion cover.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. for Front Passenger Side, w/ Seat Belt Warning System:
    Detach the wire harness clamp.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the hog rings.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Bend the 2 front seat cushion frame claws upward.



  1. Detach the hooks and remove the separate type front seat cushion cover together with the pad from the front seat cushion frame sub-assembly LH.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly



  1. Remove the hog rings and separate type front seat cushion cover from the separate type front seat cushion pad.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly


    Text in Illustration
    *A
    for Vinyl Seat, for Cloth Seat
    *B
    for Leather Seat


18. REMOVE FRONT SEAT CUSHION PROTECTOR


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 front seat cushion protectors.



19. REMOVE FRONT SEAT CUSHION FRAME SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 4 bolts and front seat cushion frame sub-assembly LH from the lower reclining adjuster arm sub-assembly RH and the lower reclining adjuster arm sub-assembly LH.



20. REMOVE FRONT SEAT ADJUSTER ROD (w/ Vertical Adjuster)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 bolts and front seat adjuster rod.



21. REMOVE SEAT TRACK HANDLE SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a screwdriver, detach the 2 springs and remove the seat track handle sub-assembly LH as shown in the illustration.

    HINT:
    The seat track handle sub-assembly LH will get caught on the springs when removing it. Detach the springs to remove the seat track handle sub-assembly LH.


22. REMOVE SEAT SPRING (w/ Vertical Adjuster)
  1. Temporarily install the vertical seat adjuster knob LH.

  1. Turn the vertical seat adjuster knob LH clockwise and move the lower reclining adjuster arm sub-assembly to the uppermost position.

  1. Remove the vertical seat adjuster knob LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the seat spring from the lower reclining adjuster arm sub-assembly.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a screwdriver, spread apart the tabs that hold the spring, and then remove the seat spring.



23. REMOVE FRONT NO. 2 SEAT ADJUSTER PIN LH (w/ Vertical Adjuster)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a 6 mm socket hexagon wrench, remove the front No. 2 seat adjuster pin LH.



24. REMOVE VERTICAL ADJUSTING SHAFT SUB-ASSEMBLY (w/ Vertical Adjuster)
  1. Temporarily install the vertical seat adjuster knob LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Turn the vertical seat adjuster knob LH counterclockwise and move the gear of the vertical adjusting shaft sub-assembly to the position shown in the illustration.

  1. Remove the vertical seat adjuster knob LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly
  1. Using a screwdriver, remove the 2 E-rings.

  1. Disconnect the 2 vertical travel links from the vertical adjusting shaft sub-assembly.

    Text in Illustration
    *1
    Vertical Travel Link


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the vertical adjusting shaft sub-assembly from the 2 lower reclining adjuster arms and remove the vertical adjusting shaft sub-assembly.



25. REMOVE LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/ Vertical Adjuster:
    Using a T40 "TORX" socket wrench, remove the 2 "TORX" bolts and lower reclining adjuster arm sub-assembly LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/o Vertical Adjuster:
    Remove the 3 bolts and lower reclining adjuster arm sub-assembly LH.



26. REMOVE LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY RH
  1. w/ Vertical Adjuster:

    HINT:
    Use the same procedure described for the LH side.
  1. w/o Vertical Adjuster:

    HINT:
    Use the same procedure described for the LH side.


27. REMOVE FRONT SEAT CUSHION EDGE PROTECTOR LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the front seat cushion edge protector LH.



28. REMOVE FRONT SEAT CUSHION EDGE PROTECTOR RH (for Walk in Seat Type)
HINT:
Use the same procedure described for the LH side.


29. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY LH (for Walk in Seat Type)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the hook and remove the No. 1 fold seat lock control cable assembly LH.



30. REMOVE SEAT TRACK COVER SPRING (for Walk in Seat Type)
  1. Operate the lock lever of the front seat outer track assembly so that the front seat outer track assembly is in the position shown in the illustration.

    NOTICE:
    When operating the lock lever of the front seat outer track assembly, the front seat outer track upper sub-assembly will suddenly move from the force of the spring. Therefore, hold down the front seat outer track upper sub-assembly while operating the lock lever of the front seat outer track assembly.


  1. Remove the seat track cover spring.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Disassembly


    Text in Illustration
    *1
    Lock Lever
    -
    -