Generator Installation

Power Source Network. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fe Battery Charging. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL FAN AND GENERATOR V BELT

  3. INSPECT FAN AND GENERATOR V BELT

  4. INSTALL INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Generator -- Installation



1. INSTALL GENERATOR ASSEMBLY
  1. Install the generator with the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}
  1. Install the generator wire with the bolt and nut.

    Torque:
    for nut:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
    for bolt:
    13 N*m{133 kgf*cm, 10 ft.*lbf}
  1. Attach the terminal cap.

  1. Connect the generator connector.



2. INSTALL FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Battery Charging.Charging System.Generator  Installation
  1. Install the fan and generator V belt to all the pulleys except the V-ribbed belt tensioner pulley.

    Text in Illustration
    *A
    w/ Air Conditioning System
    *B
    w/o Air Conditioning System
    *1
    Generator
    *2
    Idler Pulley
    *3
    Vane Pump
    *4
    Fan Pulley
    *5
    Tensioner Pulley
    *6
    Crankshaft Pulley
    *7
    No. 1 Idler Pulley
    *8
    Cooler Compressor
  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward, and then install the fan and generator V belt to the tensioner pulley.

    NOTICE:
    1. The backside of the fan and generator V belt should face the tensioner pulley.
    2. Check that the fan and generator V belt is properly installed to each pulley.


3. INSPECT FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Check the belt for wear, cracks or other signs of damage.
    If any of the following defects is found, replace the fan and generator V belt.

    1. The belt is cracked.
    2. The belt is worn out to the extent that the cords are exposed.
    3. The belt has chunks missing from the ribs.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Battery Charging.Charging System.Generator  Installation
  1. Check that the belt fits properly in the ribbed grooves.

    Text in Illustration
    *a
    CORRECT
    *b
    INCORRECT
    HINT:
    Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom of the pulley. If it has slipped out, replace the V belt. Install a new V belt correctly.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Battery Charging.Charging System.Generator  Installation
  1. Check that the tensioner indicator mark is within range A shown in the illustration.

    Text in Illustration
    *1
    Bracket Side Indicator
    *2
    Arm Side Indicator
    *3
    Fan and Generator V Belt
    *4
    Tensioner
    If the mark is not within range A, replace the fan and generator V belt.
    HINT:
    If a new belt has been installed, check that the tensioner indicator mark is within range A.


4. INSTALL INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY
  1. Install the air cleaner and intake air connector assembly with the 4 bolts, and tighten the hose clamp.

    Torque:
    for air cleaner:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
    for intake air connector:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
    for hose clamp:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the mass air flow meter connector and attach the wire harness clamps.

  1. Connect the No. 2 PCV hose.

  1. Connect the vacuum hose.



5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3008X.html).