Turbocharger Installation

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Система Впуска 2Ad-Fhv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL NO. 2 TURBO OIL PIPE

  2. INSTALL TURBOCHARGER SUB-ASSEMBLY

  3. INSTALL TURBOCHARGER STAY

  4. TIGHTEN NO. 2 TURBO OIL PIPE

  5. INSTALL TURBO OIL OUTLET PIPE

  6. INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY

  7. INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY

  8. INSTALL NO. 1 TURBO INSULATOR

  9. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

  10. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR

  11. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR

  12. INSTALL ENGINE ASSEMBLY

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Turbocharger -- Installation



1. INSTALL NO. 2 TURBO OIL PIPE
  1. Temporarily install 2 new gaskets and the turbo oil pipe with the 2 bolts.



2. INSTALL TURBOCHARGER SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install a new gasket and the turbocharger with 3 new nuts.

    Момент затяжки:
    60 Н*м{612 кгс*см, 44 фунт-сила-футов}


3. INSTALL TURBOCHARGER STAY


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the turbocharger stay and 2 spacers with the 2 nuts.

    Момент затяжки:
    36 Н*м{370 кгс*см, 26 фунт-сила-футов}


4. TIGHTEN NO. 2 TURBO OIL PIPE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the turbo oil pipe with the 2 bolts.

    Момент затяжки:
    35 Н*м{357 кгс*см, 26 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the 2 vacuum hoses.



5. INSTALL TURBO OIL OUTLET PIPE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install 2 new gaskets and the oil pipe with the 4 bolts.

    Момент затяжки:
    11 Н*м{112 кгс*см, 8 фунт-сила-футов}


6. INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Fhv.Воздухозаборная Система.Turbocharger  Installation
  1. Install a new gasket and the pipe with the 2 bolts.

    Момент затяжки:
    38 Н*м{387 кгс*см, 28 фунт-сила-футов}for bolt A
    28 Н*м{285 кгс*см, 21 фунт-сила-футов}for bolt B
  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to install the No. 3 water by-pass hose.



7. INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install a new gasket and the pipe with the bolt.

    Момент затяжки:
    38 Н*м{387 кгс*см, 28 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to install the No. 1 turbo water hose.



8. INSTALL NO. 1 TURBO INSULATOR


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the insulator with the 2 bolts.

    Момент затяжки:
    20.5 Н*м{209 кгс*см, 15 фунт-сила-футов}


9. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Temporarily install a new turbine outlet elbow gasket and exhaust manifold converter with the 3 nuts.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Temporarily install the No. 2 manifold stay with the 3 bolts.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Temporarily install the No. 1 manifold stay with the bolt and nut.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the 2 bolts of the No. 2 exhaust manifold stay to the cylinder block (Upper bolt → Lower bolt).

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the 3 nuts of the exhaust manifold converter to the turbocharger sub-assembly (While pushing manifold converter towards turbocharger sub-assembly).

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the nut of the No. 2 exhaust manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the bolt of the No. 2 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure stay pushed flush to cylinder block and manifold converter while tightening.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the 2 bolts of the No. 2 manifold stay to the cylinder block.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the bolt of the No. 1 manifold stay to the cylinder head.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure stay pushed flush to cylinder head and manifold converter while tightening.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Tighten the nut of the No. 1 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


10. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the No. 2 manifold converter insulator with the 3 nuts.

    Момент затяжки:
    29 Н*м{291 кгс*см, 21 фунт-сила-футов}


11. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the No. 1 manifold converter insulator with the 5 bolts.

    Момент затяжки:
    29 Н*м{291 кгс*см, 21 фунт-сила-футов}


12. INSTALL ENGINE ASSEMBLY
  1. Install the engine to the vehicle (see page RAV4_ACA30 RM0000019Y7008X.html).



13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL