Turbocharger Installation
INSTALL NO. 2 TURBO OIL PIPE
INSTALL TURBOCHARGER SUB-ASSEMBLY
INSTALL TURBOCHARGER STAY
TIGHTEN NO. 2 TURBO OIL PIPE
INSTALL TURBO OIL OUTLET PIPE
INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY
INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY
INSTALL NO. 1 TURBO INSULATOR
INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR
INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR
INSTALL ENGINE ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Turbocharger -- Installation |
1. INSTALL NO. 2 TURBO OIL PIPE |
Temporarily install 2 new gaskets and the turbo oil pipe with the 2 bolts.
2. INSTALL TURBOCHARGER SUB-ASSEMBLY |
Install a new gasket and the turbocharger with 3 new nuts.
- Момент затяжки:
- 60 Н*м{612 кгс*см, 44 фунт-сила-футов}
3. INSTALL TURBOCHARGER STAY |
Install the turbocharger stay and 2 spacers with the 2 nuts.
- Момент затяжки:
- 36 Н*м{370 кгс*см, 26 фунт-сила-футов}
4. TIGHTEN NO. 2 TURBO OIL PIPE |
Tighten the turbo oil pipe with the 2 bolts.
- Момент затяжки:
- 35 Н*м{357 кгс*см, 26 фунт-сила-футов}
Connect the 2 vacuum hoses.
5. INSTALL TURBO OIL OUTLET PIPE |
Install 2 new gaskets and the oil pipe with the 4 bolts.
- Момент затяжки:
- 11 Н*м{112 кгс*см, 8 фунт-сила-футов}
6. INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY |
Install a new gasket and the pipe with the 2 bolts.
- Момент затяжки:
- 38 Н*м{387 кгс*см, 28 фунт-сила-футов}for bolt A
- 28 Н*м{285 кгс*см, 21 фунт-сила-футов}for bolt B
Using needle-nose pliers, grip the claws of the clip and slide the clip to install the No. 3 water by-pass hose.
7. INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY |
Install a new gasket and the pipe with the bolt.
- Момент затяжки:
- 38 Н*м{387 кгс*см, 28 фунт-сила-футов}
Using needle-nose pliers, grip the claws of the clip and slide the clip to install the No. 1 turbo water hose.
8. INSTALL NO. 1 TURBO INSULATOR |
Install the insulator with the 2 bolts.
- Момент затяжки:
- 20.5 Н*м{209 кгс*см, 15 фунт-сила-футов}
9. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY |
Temporarily install a new turbine outlet elbow gasket and exhaust manifold converter with the 3 nuts.
Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.
Temporarily install the No. 2 manifold stay with the 3 bolts.
Temporarily install the No. 1 manifold stay with the bolt and nut.
Tighten the 2 bolts of the No. 2 exhaust manifold stay to the cylinder block (Upper bolt → Lower bolt).
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
Tighten the 3 nuts of the exhaust manifold converter to the turbocharger sub-assembly (While pushing manifold converter towards turbocharger sub-assembly).
- Момент затяжки:
- 25 Н*м{255 кгс*см, 18 фунт-сила-футов}
Tighten the nut of the No. 2 exhaust manifold stay to the exhaust manifold converter.
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
Tighten the bolt of the No. 2 manifold stay to the exhaust manifold converter.
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
- УКАЗАНИЕ:
- Ensure stay pushed flush to cylinder block and manifold converter while tightening.
Tighten the 2 bolts of the No. 2 manifold stay to the cylinder block.
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
Tighten the bolt of the No. 1 manifold stay to the cylinder head.
- Момент затяжки:
- 25 Н*м{255 кгс*см, 18 фунт-сила-футов}
- УКАЗАНИЕ:
- Ensure stay pushed flush to cylinder head and manifold converter while tightening.
Tighten the nut of the No. 1 manifold stay to the exhaust manifold converter.
- Момент затяжки:
- 25 Н*м{255 кгс*см, 18 фунт-сила-футов}
10. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR |
Install the No. 2 manifold converter insulator with the 3 nuts.
- Момент затяжки:
- 29 Н*м{291 кгс*см, 21 фунт-сила-футов}
11. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR |
Install the No. 1 manifold converter insulator with the 5 bolts.
- Момент затяжки:
- 29 Н*м{291 кгс*см, 21 фунт-сила-футов}
12. INSTALL ENGINE ASSEMBLY |
Install the engine to the vehicle (see page RAV4_ACA30 RM0000019Y7008X.html).
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |