Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK HARNESS AND CONNECTOR (MOMENTARY INTERRUPTION)
READ VALUE USING INTELLIGENT TESTER (RR/RL WHEEL SPEED)
PERFORM TEST MODE (SIGNAL CHECK)
RECONFIRM DTC
CHECK REAR SPEED SENSOR INSTALLATION
INSPECT REAR SPEED SENSOR TIP
INSPECT REAR SKID CONTROL ROTOR
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - REAR SPEED SENSOR)
CHECK TERMINAL VOLTAGE (SENSOR POWER SUPPLY VOLTAGE TERMINAL)
RECONFIRM DTC
REPLACE REAR SPEED SENSOR
RECONFIRM DTC
DTC C1415 Rear Speed Sensor RH Output Malfunction |
DTC C1277 Abnormal Change in Output Signal of Rear Speed Sensor RH (Test Mode DTC) |
DTC C1278 Abnormal Change in Output Signal of Rear Speed Sensor LH (Test Mode DTC) |
DTC C1416 Rear Speed Sensor LH Output Malfunction |
DESCRIPTION
Refer to DTCs C1401 and C1402 (HILUX_TGN26 RM000000XI90JWX_01.html).DTC Code
| DTC Detection Condition
| Trouble Area
|
C1415 C1416
| One of the following conditions is met:
- An open in the sensor signal circuit occurs 255 times or more.
- At a vehicle speed of 20 km/h (12 mph) or more, noise occurs in the sensor signals 75 times or more within 5 seconds.
- At a vehicle speed of 10 km/h (6 mph) or more, noise occurs once per rotor rotation for 15 seconds or more.
| - Rear speed sensor RH/LH
- Speed sensor circuit
- Rear skid control rotor RH/LH
- Skid control ECU (Brake actuator assembly)
|
C1277 C1278
| Stored during Test Mode.
| - Rear speed sensor RH/LH
- Rear skid control rotor RH/LH
|
- HINT:
- DTCs C1415 and C1277 are for the rear speed sensor RH.
- DTCs C1416 and C1278 are for the rear speed sensor LH.
WIRING DIAGRAM
Refer to DTCs C1407 and C1408 (HILUX_TGN26 RM00000369303OX_02.html).
INSPECTION PROCEDURE
- NOTICE:
- After replacing the brake actuator assembly, perform calibration (HILUX_TGN26 RM000000XHR073X.html).
- Check the speed sensor signal after replacement (HILUX_TGN26 RM000000XHT091X.html).
- Before disconnecting the connector, make sure that there are no problems with the connection.
- After disconnecting the connector, make sure that the connector case and terminals are not deformed or corroded.
1.CHECK HARNESS AND CONNECTOR (MOMENTARY INTERRUPTION) |
Using the intelligent tester, check for any momentary interruption in the wire harness and connector corresponding to the DTC (HILUX_TGN26 RM000000XHS0AGX.html).
ABS/VSC/TRCTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
RR Speed Open
| Rear speed sensor RH open circuit detection / Error or Normal
| Normal
| -
|
RL Speed Open
| Rear speed sensor LH open circuit detection / Error or Normal
| Normal
| -
|
- OK:
- Normal (there are no momentary interruptions).
- HINT:
- Perform the above inspection before removing the sensor or disconnecting a connector.
2.READ VALUE USING INTELLIGENT TESTER (RR/RL WHEEL SPEED) |
Turn the ignition switch off.
Connect the intelligent tester to the DLC3.
Start the engine.
Turn the intelligent tester on.
Enter the following menus: Chassis / ABS/VSC/TRC / Data List, and then drive the vehicle.
ABS/VSC/TRCTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
RR Wheel Speed
| Rear speed sensor RH reading / Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)
| Actual wheel speed
| No large fluctuations when driving at a constant speed.
|
RL Wheel Speed
| Rear speed sensor LH reading / Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)
| Actual wheel speed
| No large fluctuations when driving at a constant speed.
|
Check the speed value output from the speed sensor displayed on the intelligent tester.
- HINT:
- Factors that affect the indicated vehicle speed include tire size, tire inflation and tire wear. The speed indicated on the speedometer has an allowable margin of error. This can be tested using a speedometer tester (calibrated chassis dynamometer). For details about testing and the margin of error, refer to the reference chart (HILUX_TGN26 RM000002Z4Q01WX.html).
- OK:
- The speed value output from the speed sensor displayed on the intelligent tester is the same as the actual vehicle speed measured using a speedometer tester (calibrated chassis dynamometer).
3.PERFORM TEST MODE (SIGNAL CHECK) |
Perform the signal check in the Test Mode procedure (HILUX_TGN26 RM000000XHT091X.html).
- OK:
- All Test Mode DTCs are cleared.
Clear the DTCs (HILUX_TGN26 RM000000XHV0CGX.html).
Turn the ignition switch off.
Start the engine.
Drive the vehicle at a speed of 40 km/h (25 mph) or more for at least 60 seconds.
Check if the same DTC is output (HILUX_TGN26 RM000000XHV0CGX.html).
ResultResult
| Proceed to
|
DTC is not output
| A
|
DTC is output
| B
|
- HINT:
- If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next suspected area (HILUX_TGN26 RM000000XHN0BLX.html).
5.CHECK REAR SPEED SENSOR INSTALLATION |
Turn the ignition switch off.
Check the speed sensor installation (HILUX_TGN26 RM0000010JQ01WX.html).
Text in Illustration*1
| Rear Speed Sensor
|
*a
| No clearance
|
*b
| CORRECT
|
*c
| INCORRECT
|
- OK:
- The installation bolt is tightened properly.
- There is no clearance between the sensor and rear axle housing.
6.INSPECT REAR SPEED SENSOR TIP |
Turn the ignition switch off.
Remove the rear speed sensor (HILUX_TGN26 RM0000010JT01KX.html).
Check the speed sensor tip.
- OK:
- No scratches, oil or foreign matter on the sensor tip.
- NOTICE:
- Do not replace the speed sensor if no damage to the speed sensor tip is found.
- HINT:
- If the sensor is contaminated with oil or other foreign material, clean the sensor.
- If there is iron powder sticking to the rotor, this will result in a malfunction. Therefore, confirm that the rotor is not contaminated with foreign material before replacing the sensor.
| CLEAN OR REPLACE REAR SPEED SENSOR |
|
|
7.INSPECT REAR SKID CONTROL ROTOR |
Turn the ignition switch off.
Remove the rear axle shaft with backing plate (HILUX_TGN26 RM000000ZZV01EX.html).
Check the rear skid control rotor.
- OK:
- No scratches, oil or foreign matter on the rotor.
| CLEAN OR REPLACE REAR SKID CONTROL ROTOR |
|
|
8.CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - REAR SPEED SENSOR) |
Turn the ignition switch off.
Disconnect the skid control ECU (brake actuator assembly) connector.
Disconnect the speed sensor connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
for RHTester Connection
| Condition
| Specified Condition
|
A36-17 (RR+) - L7-2
| Always
| Below 1 Ω
|
A36-17 (RR+) - Body ground
| Always
| 10 kΩ or higher
|
A36-16 (RR-) - L7-1
| Always
| Below 1 Ω
|
A36-16 (RR-) - Body ground
| Always
| 10 kΩ or higher
|
for LHTester Connection
| Condition
| Specified Condition
|
A36-5 (RL+) - L3-2
| Always
| Below 1 Ω
|
A36-5 (RL+) - Body ground
| Always
| 10 kΩ or higher
|
A36-4 (RL-) - L3-1
| Always
| Below 1 Ω
|
A36-4 (RL-) - Body ground
| Always
| 10 kΩ or higher
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
9.CHECK TERMINAL VOLTAGE (SENSOR POWER SUPPLY VOLTAGE TERMINAL) |
Turn the ignition switch off.
Connect the skid control ECU (brake actuator assembly) connector.
Disconnect the speed sensor connector.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
for RHTester Connection
| Switch Condition
| Specified Condition
|
L7-2 - Body ground
| Ignition switch ON
| 8 to 14 V
|
for LHTester Connection
| Switch Condition
| Specified Condition
|
L3-2 - Body ground
| Ignition switch ON
| 8 to 14 V
|
Text in Illustration*A
| for RH
|
*B
| for LH
|
*a
| Front view of wire harness connector (to Rear Speed Sensor)
|
Clear the DTCs (HILUX_TGN26 RM000000XHV0CGX.html).
Turn the ignition switch off.
Start the engine.
Drive the vehicle at a speed of 40 km/h (25 mph) or more for at least 60 seconds.
Check if the same DTC is output (HILUX_TGN26 RM000000XHV0CGX.html).
ResultResult
| Proceed to
|
DTC is not output
| A
|
DTC is output
| B
|
11.REPLACE REAR SPEED SENSOR |
Turn the ignition switch off.
Replace the rear speed sensor (HILUX_TGN26 RM0000010JT01KX.html).
Clear the DTCs (HILUX_TGN26 RM000000XHV0CGX.html).
Turn the ignition switch off.
Start the engine.
Drive the vehicle at a speed of 40 km/h (25 mph) or more for at least 60 seconds.
Check if the same DTC is output (HILUX_TGN26 RM000000XHV0CGX.html).
ResultResult
| Proceed to
|
DTC is not output
| A
|
DTC is output
| B
|