Clutch System Problem Symptoms Table

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Clutch. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

Clutch System -- Problem Symptoms Table


HINT:
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Clutch System
Symptom
Suspected Area
See page
Clutch grabs/chatters
Engine mounting (loose)
-
Clutch disc assembly (excessive runout)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (oily)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (worn out)
HILUX_TGN26 RM000001399024X.html
Clutch disc torsion spring (damage)
HILUX_TGN26 RM000001399024X.html
Clutch disc (glazed)
HILUX_TGN26 RM000001399024X.html
Diaphragm spring (tip out of alignment)
HILUX_TGN26 RM000001399024X.html
Clutch pedal is spongy
Clutch line (air in line)
-
Master cylinder cup (damaged)
HILUX_TGN26 RM000001FS901PX.html
Release cylinder spring (damaged)
HILUX_TGN26 RM0000010RE00UX.html
Clutch is noisy
Release bearing (worn, dirty, or damaged)
HILUX_TGN26 RM000001399024X.html
Clutch disc torsion spring (damaged)
HILUX_TGN26 RM000001399024X.html
Clutch slips
Clutch pedal (free play out of adjustment)
HILUX_TGN26 RM0000010R101RX.html
Clutch line (air in line)
-
Clutch disc (worn out)
HILUX_TGN26 RM000001399024X.html
Diaphragm spring (damaged)
HILUX_TGN26 RM000001399024X.html
Pressure plate (distortion)
HILUX_TGN26 RM000001399024X.html
Flywheel (distortion)
HILUX_TGN26 RM000001399024X.html
Clutch does not disengage
Clutch pedal (free play out of adjustment)
HILUX_TGN26 RM0000010R101RX.html
Clutch line (air in line)
-
Release cylinder cup (damaged)
HILUX_TGN26 RM0000010RE00UX.html
Clutch disc assembly (out of true)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (excessive runout)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (lining broken)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (dirty or burned)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (oily)
HILUX_TGN26 RM000001399024X.html
Clutch disc assembly (lack of spline grease)
HILUX_TGN26 RM000001399024X.html