CHECK GLOW PLUG CONTROLLER (POWER SOURCE CIRCUIT)
CHECK HARNESS AND CONNECTOR (GLOW PLUG CONTROLLER - BODY GROUND)
CHECK HARNESS AND CONNECTOR (GLOW PLUG CONTROLLER - ECM)
CHECK HARNESS AND CONNECTOR (GLOW PLUG CONTROLLER - NO. 1 INTEGRATION RELAY)
REPAIR OR REPLACE HARNESS OR CONNECTOR
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
DTC P052F Glow Plug Control Module System Voltage |
DTC P0683 Glow Plug Control Module to PCM Communication Circuit |
DESCRIPTION
The glow system consists of the glow plug controller, glow plugs and ECM. The glow plug controller turns on the glow plug of each cylinder according to the duty command signal from the ECM in order to maintain optimal engine temperatures. The glow plugs can be controlled according to the engine coolant temperature at engine start by using duty signals. This helps induce ignition under low temperatures and prevent rough idle after starting the engine.The glow plug controller contains a self-diagnosis function. When the glow plug controller detects an internal malfunction, it sends a signal indicating the malfunction to the ECM. When the ECM receives this signal, it stores a DTC.
DTC Detection Drive Pattern | DTC Detection Condition | Trouble Area |
Enter check mode | The glow plug controller recognizes the battery voltage as being 18.4 V or higher 3 times or more when the glow plugs are on (2 trip detection logic). | Glow plug controller |
DTC Detection Drive Pattern | DTC Detection Condition | Trouble Area |
Enter check mode | When the glow plugs are on, the ECM detects that there is no output from the glow plug control unit for 3 seconds even though the ECM outputs an SI signal ("ON" command signal) (1 trip detection logic). |
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WIRING DIAGRAM

INSPECTION PROCEDURE
- NOTICE:
- Inspect the fuses of circuits related to this system before performing the following inspection procedure.
- After replacing the ECM, the new ECM needs registration (HILUX_TGN26 RM0000012XK05AX.html) and initialization (HILUX_TGN26 RM000000TIN058X.html).
- HINT:
- Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.
1.CHECK DTC OUTPUT |
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / Engine / Trouble Codes.
Read the DTCs.
Result Result Proceed to P0683 is output A P052F is output B
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A | |
2.CHECK GLOW PLUG CONTROLLER (POWER SOURCE CIRCUIT) |
Disconnect the glow plug controller connector.
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Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection Switch Condition Specified Condition C118-4 (+B) - Body ground Ignition switch ON 11 to 14 V C118-4 (+B) - Body ground Ignition switch off Below 0.5 V
Text in Illustration *a Front view of wire harness connector
(to Glow Plug Controller)
Reconnect the glow plug controller connector.
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OK | |
3.CHECK HARNESS AND CONNECTOR (GLOW PLUG CONTROLLER - BODY GROUND) |
Disconnect the glow plug controller connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition C118-1 (GND) - Body ground Always Below 1 Ω
Reconnect the glow plug controller connector.
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OK | |
4.CHECK HARNESS AND CONNECTOR (GLOW PLUG CONTROLLER - ECM) |
Disconnect the glow plug controller connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition C118-3 (SI) - C167-20 (GLDO) Always Below 1 Ω C118-5 (DI) - C167-21 (GLDI) Always Below 1 Ω C118-3 (SI) or C167-20 (GLDO) - Body ground Always 10 kΩ or higher C118-5 (DI) or C167-21 (GLDI) - Body ground Always 10 kΩ or higher
Reconnect the glow plug controller connector.
Reconnect the ECM connector.
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5.CHECK HARNESS AND CONNECTOR (GLOW PLUG CONTROLLER - NO. 1 INTEGRATION RELAY) |
Disconnect the glow plug controller connector.
Remove the No. 1 integration relay from the engine room relay block and junction block assembly.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition C118-4 (+B) - 1J-5 Always Below 1 Ω C118-4 (+B) or 1J-5 - Body ground Always 10 kΩ or higher
Reconnect the glow plug controller connector.
Reinstall the No. 1 integration relay.
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OK | |
6.CHECK CHARGING SYSTEM |
Check the charging system and perform repairs as necessary (HILUX_TGN26 RM0000013Y001JX.html).
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7.REPAIR OR REPLACE HARNESS OR CONNECTOR |
Repair or replace the harness or connector.
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8.REPLACE GLOW PLUG CONTROLLER |
Replace the glow plug controller (HILUX_TGN26 RM000004LIW007X.html).
NEXT | |
9.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED |
Connect the GTS to the DLC3.
Clear the DTCs (HILUX_TGN26 RM000000PDK0X4X.html).
Turn the ignition switch off for 30 seconds or more.
Turn the ignition switch to ON.
Turn the GTS on.
Using the GTS, switch the ECM from normal mode to check mode (HILUX_TGN26 RM000000PDL0O3X.html).
Confirm that the DTC is not output again.
- HINT:
- Check for DTCs in check mode.
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NG | |
10.REPLACE ECM |
Replace the ECM (HILUX_TGN26 RM0000013Z001IX.html).
NEXT | |
11.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED |
Connect the GTS to the DLC3.
Clear the DTCs (HILUX_TGN26 RM000000PDK0X4X.html).
Turn the ignition switch off for 30 seconds or more.
Turn the ignition switch to ON.
Turn the GTS on.
Using the GTS, switch the ECM from normal mode to check mode (HILUX_TGN26 RM000000PDL0O3X.html).
Confirm that the DTC is not output again.
- HINT:
- Check for DTCs in check mode.
NEXT | ||
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12.REPLACE GLOW PLUG CONTROLLER |
Replace the glow plug controller (HILUX_TGN26 RM000004LIW007X.html).
NEXT | |
13.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED |
Connect the GTS to the DLC3.
Clear the DTCs (HILUX_TGN26 RM000000PDK0X4X.html).
Turn the ignition switch off for 30 seconds or more.
Turn the ignition switch to ON.
Turn the GTS on.
Using the GTS, switch the ECM from normal mode to check mode (HILUX_TGN26 RM000000PDL0O3X.html).
Confirm that the DTC is not output again.
- HINT:
- Check for DTCs in check mode.
NEXT | ||
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