Rear Door Disassembly

Vehicle Exterior. Corolla. Zre142 Aze141
Door Hatch. Corolla. Zre142 Aze141

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL

  4. REMOVE REAR DOOR ARMREST UPPER BASE PANEL (w/o Power Window)

  5. REMOVE REAR DOOR ARMREST UPPER BASE PANEL (w/ Power Window)

  6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY (w/ Power Window)

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

  8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

  9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

  10. REMOVE REAR DOOR TRIM BRACKET

  11. REMOVE REAR DOOR SERVICE HOLE COVER

  12. REMOVE REAR DOOR CHECK ASSEMBLY

  13. REMOVE REAR DOOR WEATHERSTRIP

  14. REMOVE REAR DOOR GLASS RUN

  15. REMOVE REAR DOOR FRAME GARNISH

  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

  17. REMOVE REAR DOOR QUARTER WINDOW GLASS

  18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

  19. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

  20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)

  21. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY (w/ Power Window)

  22. REMOVE SEPARATOR DOOR NO. 2 STIFFENER CUSHION

  23. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)

  24. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)

  25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock)

  26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock)

  27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock)

  28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock)

  29. REMOVE REAR DOOR OUTSIDE HANDLE COVER

  30. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

  31. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

  32. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

  33. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

  34. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

  35. REMOVE NO. 2 BLACK OUT TAPE (w/ Black Out Tape)

  36. REMOVE NO. 4 BLACK OUT TAPE (w/ Black Out Tape)

  37. REMOVE NO. 2 BLACK OUT TAPE (w/ Black Out Tape)

Rear Door -- Disassembly



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    Corolla. Zre142 Aze141
  1. Using a clip remover, remove the snap ring.

  1. Remove the rear door window regulator handle assembly and rear door regulator inside handle plate.



3. REMOVE REAR DOOR INSIDE HANDLE BEZEL


    Corolla. Zre142 Aze141
  1. Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel.



4. REMOVE REAR DOOR ARMREST UPPER BASE PANEL (w/o Power Window)


    Corolla. Zre142 Aze141
  1. Using a moulding remover, disengage the 2 clips and 7 claws, and remove the rear door armrest upper base panel.



5. REMOVE REAR DOOR ARMREST UPPER BASE PANEL (w/ Power Window)


    Corolla. Zre142 Aze141
  1. Using a moulding remover, disengage the 2 clips and 7 claws.

  1. Disconnect the connector and remove the rear door armrest upper base panel.



6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY (w/ Power Window)


    Corolla. Zre142 Aze141
  1. Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the rear power window regulator switch assembly.



7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    Corolla. Zre142 Aze141.Door Hatch.Hood.Rear Door  Disassembly
  1. Using a screwdriver with its tip wrapped with protective tape, disengage the claw and disconnect the door armrest cap.



    Corolla. Zre142 Aze141
  1. Remove the 2 screws.



    Corolla. Zre142 Aze141
  1. Using a clip remover, disengage the 8 clips.

  1. Disengage the 4 claws and separate the rear door trim board sub-assembly from the rear door inner glass weatherstrip.



    Corolla. Zre142 Aze141
  1. Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.



8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Disconnect the rear door lock remote control cable and rear door inside locking cable, and remove the rear door inside handle sub-assembly.



9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    Corolla. Zre142 Aze141
  1. Remove the rear door inner glass weatherstrip from the rear door panel.



10. REMOVE REAR DOOR TRIM BRACKET


    Corolla. Zre142 Aze141
  1. Remove the 2 screws and the rear door trim bracket.



11. REMOVE REAR DOOR SERVICE HOLE COVER


  1. w/ Power door lock:



      Corolla. Zre142 Aze141
    1. Disconnect the connector.



    Corolla. Zre142 Aze141
  1. Remove the rear door service hole cover.

    HINT:
    Remove any remaining butyl tape from the door.


12. REMOVE REAR DOOR CHECK ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 3 bolts and the rear door check assembly.



13. REMOVE REAR DOOR WEATHERSTRIP


    Corolla. Zre142 Aze141
  1. Using a clip remover, disengage the 15 clips and remove the rear door weatherstrip.



14. REMOVE REAR DOOR GLASS RUN


    Corolla. Zre142 Aze141
  1. Remove the rear door glass run.



15. REMOVE REAR DOOR FRAME GARNISH


    Corolla. Zre142 Aze141
  1. Disengage the clip and remove the rear door frame garnish.

    HINT:
    This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.


16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 2 bolts, screw, and the rear door window division bar sub-assembly.



17. REMOVE REAR DOOR QUARTER WINDOW GLASS


    Corolla. Zre142 Aze141
  1. Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration.

  1. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.



18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

    NOTICE:
    Do not damage the door glass.


19. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)


    Corolla. Zre142 Aze141
  1. Remove the 3 bolts and the rear door window regulator assembly.



20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)


    Corolla. Zre142 Aze141.Door Hatch.Hood.Rear Door  Disassembly
  1. Disconnect the connector.

  1. Loosen the temporary bolt.

    NOTICE:
    Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.
  1. Remove the 3 bolts.

  1. Remove the rear door window regulator sub-assembly and the rear power window regulator motor assembly as a unit.

  1. Remove the temporary bolt from the rear door window regulator sub-assembly.



21. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY (w/ Power Window)


    Corolla. Zre142 Aze141
  1. Connect a positive (+) lead from the battery to terminal 1, and a negative (-) lead to terminal 2 of the rear power window regulator motor assembly to move the lift arm to the position shown in the illustration.



    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T25), remove the 3 screws and the rear power window regulator motor assembly.



22. REMOVE SEPARATOR DOOR NO. 2 STIFFENER CUSHION


    Corolla. Zre142 Aze141.Door Hatch.Hood.Rear Door  Disassembly
  1. Remove the bolt.

    Text in Illustration
    *1
    Double-sided Tape
  1. Disengage the guide and remove the separator door No. 2 stiffener cushion.



23. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T30), remove the 3 screws.

  1. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.



24. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T30), remove the 3 screws.

  1. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

  1. Remove the door lock wiring harness seal from the rear door lock assembly.



25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Remove the rear door lock remote control cable assembly.



26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Using a screwdriver, disengage the claw.

    HINT:
    Tape the screwdriver tip before use.


    Corolla. Zre142 Aze141
  1. Remove the rear door lock remote control cable assembly.



27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Remove the rear door inside locking cable assembly.



28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Using a screwdriver, disengage the 3 claws.

    HINT:
    Tape the screwdriver tip before use.


    Corolla. Zre142 Aze141
  1. Remove the rear door inside locking cable assembly.



29. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T30), loosen the screw.

    HINT:
    The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.


    Corolla. Zre142 Aze141
  1. Disengage the claw and remove the rear door outside handle cover.



30. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    Corolla. Zre142 Aze141
  1. Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

    NOTICE:
    The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.


    Corolla. Zre142 Aze141
  1. Remove the rear door outside handle assembly as shown in the illustration.



31. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T30), remove the screw.



    Corolla. Zre142 Aze141
  1. Disengage the 2 claws and remove the rear door front outside handle pad.



32. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    Corolla. Zre142 Aze141
  1. Disengage the 2 claws and remove the rear door rear outside handle pad.



33. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    Corolla. Zre142 Aze141.Door Hatch.Hood.Rear Door  Disassembly
  1. Disengage the 2 claws (B).

  1. Disengage the claw (A) and remove the rear door outside handle frame sub-assembly.



34. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    Corolla. Zre142 Aze141.Door Hatch.Hood.Rear Door  Disassembly
  1. Put protective tape around the front door belt moulding assembly.

  1. Using a screwdriver with its tip taped, disengage the 6 claws from the inside of the rear door.

  1. Using a moulding remover, disengage the 2 clips and remove the rear door belt moulding assembly.



35. REMOVE NO. 2 BLACK OUT TAPE (w/ Black Out Tape)
for TMC Made: (COROLLA_ZRE142 RM000000O5L02CX_01_0002.html)


36. REMOVE NO. 4 BLACK OUT TAPE (w/ Black Out Tape)
for TMMC Made: (COROLLA_ZRE142 RM000000O5L02CX_01_0074.html)


37. REMOVE NO. 2 BLACK OUT TAPE (w/ Black Out Tape)
for TMMC Made: (COROLLA_ZRE142 RM000000O5L02CX_01_0075.html)