Sliding Roof Housing Installation

Vehicle Exterior. Corolla. Zre142 Aze141
Sliding Roof Convertible. Corolla. Zre142 Aze141

  1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

  2. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

  3. INSPECT FOR WATER LEAK

  4. INSTALL SLIDING ROOF SIDE GARNISH LH

  5. INSTALL SLIDING ROOF SIDE GARNISH RH

  6. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

  7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

  8. INSTALL ROOF HEADLINING ASSEMBLY

  9. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

  10. INSPECT SLIDING ROOF SYSTEM

Sliding Roof Housing -- Installation



1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
  1. Install the sliding roof housing sub-assembly with the 8 bolts and 6 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


  1. Install the room light bracket with the 2 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation



  1. Connect the 4 sliding roof drain hoses so that each mark faces downward.

    NOTICE:
    Be sure to install the drain hoses properly to prevent entry of water.


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation



2. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


  1. Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation



    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation
  1. Perform a level check.

    1. Check the difference in level "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

      Standard
      Area
      Measurement
      A - A
      0 + 1.0 mm (0 + 0.0393 in.)
      0 - 2.0 mm (0 - 0.0784 in.)
      B - B
      0 + 2.0 mm (0 + 0.0784 in.)
      0 - 1.0 mm (0 - 0.0393 in.)
      C - C
      0 + 1.5 mm (0 + 0.0590 in.)
      0 - 1.5 mm (0 - 0.0590 in.)
      D - D
      0 + 1.5 mm (0 + 0.0590 in.)
      0 - 1.0 mm (0 - 0.0393 in.)
      HINT:
      "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation
  1. Perform a gap check.

    1. Check the gap between the roof panel and roof glass.

      NOTICE:
      The gap must be even all around.
  1. After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

    Torque:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}


3. INSPECT FOR WATER LEAK
  1. After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

  1. If there are any leaks, readjust the sliding roof glass sub-assembly.



4. INSTALL SLIDING ROOF SIDE GARNISH LH


    Corolla. Zre142 Aze141
  1. Engage the 5 claws and install the sliding roof side garnish LH.



5. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT:
Use the same procedure as for the LH side.


6. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the negative (-) battery terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


  1. Install a new curtain shield airbag assembly with 5 new bolts.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation

    NOTICE:
    1. If the curtain shield airbag assembly is removed, replace it with a new one.
    2. Do not twist the curtain shield airbag assembly when installing it.


  1. Install the 4 clips with the curtain shield airbag assembly to the body panel.


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation

    NOTICE:
    Do not twist the curtain shield airbag assembly when installing it.


    Corolla. Zre142 Aze141.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation
  1. Install the 4 pins as shown in the illustration.

    NOTICE:
    Make sure that the pins of the clips are pushed in firmly.
  1. Connect the curtain shield airbag connector.

    NOTICE:
    When connecting the airbag connector, take care not to damage the airbag wire harness.


7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT:
Use the same procedure as for the LH side (COROLLA_ZRE142 RM000000UXD098X_01_0001.html).


8. INSTALL ROOF HEADLINING ASSEMBLY
(COROLLA_ZRE142 RM000002X9U01VX.html)


9. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
(COROLLA_ZRE142 RM000001VJR066X.html)


10. INSPECT SLIDING ROOF SYSTEM
(COROLLA_ZRE142 RM000002RO802MX.html)