Front Lower Suspension Arm Installation
TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH
TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH (for Manual Transaxle)
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
CONNECT FRONT LOWER SUSPENSION ARM LH
CONNECT FRONT LOWER SUSPENSION ARM RH
CONNECT FRONT STABILIZER LINK ASSEMBLY LH
CONNECT FRONT STABILIZER LINK ASSEMBLY RH
CONNECT TIE ROD END SUB-ASSEMBLY LH
CONNECT TIE ROD END SUB-ASSEMBLY RH
CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL COLUMN HOLE COVER SILENCER SHEET
INSTALL FRONT WHEELS
STABILIZE SUSPENSION
FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Front Lower Suspension Arm -- Installation |
- HINT:
- Use the same procedure for the LH side and RH side.
- The following procedure listed is for the LH side.
1. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH |
Temporarily install the front lower suspension arm LH to the front suspension crossmember with the 2 bolts and nut.
- NOTICE:
- Because the nut has its own stopper, do not turn the nut. While securing the nut, tighten the bolt.
- HINT:
- Fully tighten the 2 bolts after stabilizing the suspension.
2. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH (for Manual Transaxle) |
Temporarily install the front lower suspension arm LH to the front suspension crossmember sub-assembly with the 2 bolts and nut.
- NOTICE:
- Because the nut has its own stopper, do not turn the nut. While securing the nut, tighten the bolt B.
- HINT:
- Fully tighten the 2 bolts after stabilizing the suspension.
3. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY |
for TMC Made:
While alternately inserting SST into the guide holes on both sides of the front suspension crossmember RH and LH, tighten 2 bolts (A), 2 bolts (B), 3 bolts (C), and 3 nuts (D) on the RH and LH sides to the respective specified torque in several steps.
- SST
- 09670-00010
- Torque:
- Bolt (A):
- 113 N*m{1152 kgf*cm, 83 ft.*lbf}
- Bolt (B):
- 157 N*m{1600 kgf*cm, 116 ft.*lbf}
- Bolt (C):
- 52 N*m{530 kgf*cm, 38 ft.*lbf}
- Nut (D):
- 52 N*m{530 kgf*cm, 38 ft.*lbf}
except TMC Made:
While alternately inserting SST into the guide holes on both sides of the front suspension crossmember RH and LH, tighten 2 bolts (A), 2 bolts (B), 2 bolts (C), bolt (D) and 3 nuts (E) on the RH and LH sides to the respective specified torque in several steps.
- SST
- 09670-00010
- Torque:
- Bolt (A):
- 113 N*m{1152 kgf*cm, 83 ft.*lbf}
- Bolt (B):
- 157 N*m{1600 kgf*cm, 116 ft.*lbf}
- Bolt (C):
- 52 N*m{530 kgf*cm, 38 ft.*lbf}
- Bolt (D):
- 87 N*m{887 kgf*cm, 64 ft.*lbf}
- Nut (E):
- 52 N*m{530 kgf*cm, 38 ft.*lbf}
4. CONNECT FRONT LOWER SUSPENSION ARM LH |
Install the front lower suspension arm to the lower ball joint with the bolt and 2 nuts.
- Torque:
- 89 N*m{908 kgf*cm, 66 ft.*lbf}
5. CONNECT FRONT LOWER SUSPENSION ARM RH |
- HINT:
- Perform the same procedure as the LH side.
6. CONNECT FRONT STABILIZER LINK ASSEMBLY LH |
Install the front stabilizer link assembly to the front shock absorber with coil spring with the nut.
- Torque:
- 74 N*m{755 kgf*cm, 55 ft.*lbf}
- NOTICE:
- If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.
7. CONNECT FRONT STABILIZER LINK ASSEMBLY RH |
- HINT:
- Perform the same procedure as the LH side.
8. CONNECT TIE ROD END SUB-ASSEMBLY LH |
Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.
- Torque:
- 49 N*m{500 kgf*cm, 36 ft.*lbf}
- NOTICE:
- Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
Install a new cotter pin.
9. CONNECT TIE ROD END SUB-ASSEMBLY RH |
- HINT:
- Perform the same procedure as the LH side.
10. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY |
Engage clip B onto the body and install the No. 1 steering column hole cover sub-assembly onto the body with clips A.
- NOTICE:
- Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.
11. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY |
Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.
Install the bolt.
- Torque:
- 35 N*m{360 kgf*cm, 26 ft.*lbf}
12. PLACE FRONT WHEELS FACING STRAIGHT AHEAD |
13. INSTALL COLUMN HOLE COVER SILENCER SHEET |
Install the column hole cover silencer sheet with the 2 clips.
Install the floor carpet.
- Torque:
- 103 N*m{1050 kgf*cm, 76 ft.*lbf}
Lower the vehicle and bounce it up and down several times to stabilize the front suspension. Raise the vehicle.
16. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH |
Fully tighten the bolt (A).
- Torque:
- Bolt type (1):
- 137 N*m{1397 kgf*cm, 101 ft.*lbf}
- Bolt type (2):
- 145 N*m{1479 kgf*cm, 107 ft.*lbf}
- NOTICE:
- The final torque must be applied under standard vehicle height conditions.
Fully tighten the bolt (B).
- Torque:
- Bolt type (1):
- 126 N*m{1285 kgf*cm, 93 ft.*lbf}
- Bolt type (2):
- 145 N*m{1479 kgf*cm, 107 ft.*lbf}
- NOTICE:
- The final torque must be applied under standard vehicle height conditions.
- Because the nut has its own stopper, do not turn the nut. While securing the nut, tighten the bolt B.
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT |
- HINT:
- Inspect and adjust front wheel alignment (COROLLA_ZRE142 RM000001Y3B042X.html).