Clutch Unit (For E351) Installation

Drivetrain. Corolla. Zre142 Aze141
Clutch. Corolla. Zre142 Aze141

  1. INSTALL CLUTCH DISC ASSEMBLY

  2. INSTALL CLUTCH COVER ASSEMBLY

  3. INSTALL RELEASE FORK SUPPORT

  4. INSTALL RELEASE BEARING HUB CLIP

  5. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

  6. INSTALL CLUTCH RELEASE BEARING ASSEMBLY

  7. INSTALL CLUTCH RELEASE FORK BOOT

  8. INSTALL MANUAL TRANSAXLE ASSEMBLY

Clutch Unit (For E351) -- Installation



1. INSTALL CLUTCH DISC ASSEMBLY


    Corolla. Zre142 Aze141.Clutch.Clutch System (For C59).Clutch Unit (For E351)  Installation
  1. Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

    SST
    09301-00220
    NOTICE:
    Take care not to insert the clutch disc assembly in the wrong direction.


2. INSTALL CLUTCH COVER ASSEMBLY


    Corolla. Zre142 Aze141.Clutch.Clutch System (For C59).Clutch Unit (For E351)  Installation
  1. Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly.

  1. Following the procedure shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.

    Torque:
    19 N*m{195 kgf*cm, 14 ft.*lbf}
    HINT:
    1. Following the order in the illustration, evenly tighten the bolts one turn at a time.
    2. Lightly move SST up and down, and right and left after checking that the disc is in the center to tighten the bolts.
    SST
    09301-00210


3. INSTALL RELEASE FORK SUPPORT


    Corolla. Zre142 Aze141
  1. Install the release fork support to the manual transaxle assembly.

    Torque:
    47 N*m{480 kgf*cm, 35 ft.*lbf}


4. INSTALL RELEASE BEARING HUB CLIP
  1. Install the release bearing hub clip to the release bearing assembly.



5. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY


    Corolla. Zre142 Aze141.Clutch.Clutch System (For C59).Clutch Unit (For E351)  Installation
  1. Apply release hub grease to the contact surfaces between the release fork and release bearing, fork and push rod, and fork and fork support.

    Grease:
    Toyota Genuine Release Hub Grease or equivalent
  1. Install the release fork to the release bearing assembly.



6. INSTALL CLUTCH RELEASE BEARING ASSEMBLY


    Corolla. Zre142 Aze141
  1. Apply clutch spline grease to the input shaft spline as shown in the illustration.

    Grease:
    Toyota Genuine Clutch Spline Grease or equivalent


    Corolla. Zre142 Aze141
  1. Install the release fork with the release bearing assembly to the manual transaxle assembly.

    NOTICE:
    After installation, move the fork back and forth to check that the release bearing slides smoothly.


7. INSTALL CLUTCH RELEASE FORK BOOT


8. INSTALL MANUAL TRANSAXLE ASSEMBLY
COROLLA_ZRE142 RM000001B3U06TX.html.