Manual Transaxle Assembly Installation
INSTALL WIRE HARNESS CLAMP BRACKET
INSTALL MANUAL TRANSMISSION CASE PROTECTOR
INSTALL REAR ENGINE MOUNTING BRACKET
INSTALL FRONT ENGINE MOUNTING BRACKET
INSTALL ENGINE MOUNTING BRACKET LH
INSTALL MANUAL TRANSAXLE ASSEMBLY
INSTALL STARTER ASSEMBLY
TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR
TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
Manual Transaxle Assembly -- Installation |
1. INSTALL WIRE HARNESS CLAMP BRACKET |
Install the wire harness clamp bracket with the bolt.
- Torque:
- 11 N*m{112 kgf*cm, 8 ft.*lbf}
Install the wire harness clamp bracket with the bolt.
- Torque:
- 26 N*m{260 kgf*cm, 19 ft.*lbf}
2. INSTALL MANUAL TRANSMISSION CASE PROTECTOR |
Install the manual transmission case protector with the 2 bolts.
- Torque:
- 18 N*m{183 kgf*cm, 13 ft.*lbf}
3. INSTALL REAR ENGINE MOUNTING BRACKET |
Install the rear engine mounting bracket with the 3 bolts.
- Torque:
- 45 N*m{459 kgf*cm, 33 ft.*lbf}
4. INSTALL FRONT ENGINE MOUNTING BRACKET |
Install the front engine mounting bracket with the 3 bolts.
- Torque:
- 64 N*m{653 kgf*cm, 47 ft.*lbf}
5. INSTALL ENGINE MOUNTING BRACKET LH |
Temporarily install the engine mounting bracket LH with the 3 bolts.
Tighten the 3 bolts.
- Torque:
- 52 N*m{530 kgf*cm, 38 ft.*lbf}
6. INSTALL MANUAL TRANSAXLE ASSEMBLY |
Align the input shaft with the clutch disc and install the manual transaxle onto the engine.
Install the 6 bolts.
- Torque:
- Bolt A:
- 64 N*m{652 kgf*cm, 47 ft.*lbf}
- Bolt B:
- 64 N*m{652 kgf*cm, 47 ft.*lbf}
- Bolt C:
- 46 N*m{469 kgf*cm, 34 ft.*lbf}
- Bolt D:
- 46 N*m{469 kgf*cm, 34 ft.*lbf}
- NOTICE:
- Insert dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.
- Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.
Install the 4 bolts.
- Torque:
- 44 N*m{448 kgf*cm, 32 ft.*lbf}
7. INSTALL STARTER ASSEMBLY |
Install the starter assembly, clutch accumulator bracket and wire harness clamp bracket with the 3 bolts.
- Torque:
- Bolt A:
- 37 N*m{377 kgf*cm, 27 ft.*lbf}
- Bolt B:
- 12 N*m{120 kgf*cm, 9 ft.*lbf}
Connect the wire harness to terminal 30 and install the nut. Then, attach the terminal cap.
- Torque:
- 9.8 N*m{100 kgf*cm, 87 in.*lbf}
Connect the terminal 50 connector to the starter assembly.
8. TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR |
Temporarily install the front engine mounting insulator with the nut and through bolt.
9. TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR |
Temporarily install the rear engine mounting insulator to the engine mounting bracket with the through bolt.
10. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE |
- HINT:
- See the steps from "Install Engine Assembly With Transaxle" through "Check ABS Speed Sensor Signal" (COROLLA_ZRE142 RM000001BC101CX.html).