Exhaust Manifold Installation

Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

Torque:

12 N*m{122 kgf*cm, 9 ft.*lbf}

Install a new exhaust manifold gasket.

Install the exhaust manifold with the 5 nuts.

Torque:

37 N*m{377 kgf*cm, 27 ft.*lbf}

Install the manifold stay with the 3 bolts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install the 2 drive shaft heat insulator sub-assemblies with the 2 nuts.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Using a vernier caliper, measure the free length of the compression springs.

HINT:

If the free length is less than the minimum, replace the compression spring.

Fully insert 2 new gaskets to the exhaust manifold and front exhaust pipe assembly.

Using a plastic hammer and wooden block, tap in each gasket until its surface is flush with the exhaust manifold and front exhaust pipe assembly.

NOTICE:

1. Be careful with the installation direction of the gaskets.
   
2. Do not reuse the gaskets.
   
3. Do not damage the gaskets.
   
4. Do not push in the gaskets by using the exhaust pipe when connecting it.
   

Connect the front exhaust pipe assembly to the 2 exhaust pipe supports.

Install the front exhaust pipe assembly with the 4 bolts and 4 compression springs.

Torque:

43 N*m{440 kgf*cm, 32 ft.*lbf}

Connect the heated oxygen sensor connector.

Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

Torque:

12 N*m{122 kgf*cm, 9 ft.*lbf}