Air Fuel Ratio Sensor Installation

Engine Hybrid System. Corolla. Zre142 Aze141
2Zr-Fe Engine Control. Corolla. Zre142 Aze141

  1. INSTALL AIR FUEL RATIO SENSOR

  2. INSTALL NO. 2 CYLINDER HEAD COVER

  3. INSTALL OUTER COWL TOP PANEL (for TMC Made)

  4. INSTALL OUTER COWL TOP PANEL (except TMC Made)

  5. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  6. INSTALL COWL TOP VENTILATOR LOUVER LH

  7. INSTALL CENTER NO. 1 COWL TOP VENTILATOR LOUVER

  8. INSTALL HOOD TO COWL TOP SEAL

  9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

  10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

  11. INSTALL FRONT WIPER ARM HEAD CAP

  12. INSPECT FOR EXHAUST GAS LEAK

Air Fuel Ratio Sensor -- Installation



1. INSTALL AIR FUEL RATIO SENSOR


    Corolla. Zre142 Aze141.2Zr-Fe Engine Control.Sfi System.Air Fuel Ratio Sensor  Installation
  1. Using SST, install the air fuel ratio sensor.

    SST
    09224-00010
    Torque:
    without SST:
    44 N*m{449 kgf*cm, 32 ft.*lbf}
    with SST:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
    NOTICE:
    1. The "with SST" torque value is effective when SST is parallel to the torque wrench.
    2. The "with SST" torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.81 in.) and SST with a measurement of 30 mm (1.18 in.) (COROLLA_ZRE142 RM000000UYX0ETX.html).
  1. Connect the air fuel ratio sensor connector and clamp.



2. INSTALL NO. 2 CYLINDER HEAD COVER


    Corolla. Zre142 Aze141
  1. Engage the 4 clips to install the No. 2 cylinder head cover.

    NOTICE:
    1. Be sure to engage the clips securely.
    2. Do not apply excessive force or do not hit the cover to engage the clips. This may cause the cover to break.


3. INSTALL OUTER COWL TOP PANEL (for TMC Made)


    Corolla. Zre142 Aze141
  1. Install the outer cowl top panel with the 12 bolts.

    Torque:
    8.8 N*m{90 kgf*cm, 78 in.*lbf}
  1. Engage the clamp.



    Corolla. Zre142 Aze141
  1. Bend the water guard plate RH as shown in the illustration and engage the clamp.



4. INSTALL OUTER COWL TOP PANEL (except TMC Made)


    Corolla. Zre142 Aze141
  1. Install the outer cowl top panel with the 12 bolts.

    Torque:
    8.8 N*m{90 kgf*cm, 78 in.*lbf}
  1. Engage the clamp.



    Corolla. Zre142 Aze141
  1. Bend the water guard plate RH as shown in the illustration, and engage the clamp.



    Corolla. Zre142 Aze141
  1. Bend the No. 1 heater air duct splash shield seal as shown in the illustration, and engage the clamp.



5. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the windshield wiper motor and link assembly with the 2 bolts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
  1. Connect the connector.



6. INSTALL COWL TOP VENTILATOR LOUVER LH


    Corolla. Zre142 Aze141
  1. Engage the clip and 8 claws to install the cowl top ventilator louver LH.



7. INSTALL CENTER NO. 1 COWL TOP VENTILATOR LOUVER


    Corolla. Zre142 Aze141
  1. Engage the clip and 14 claws to install the center No. 1 cowl top ventilator louver.



8. INSTALL HOOD TO COWL TOP SEAL


    Corolla. Zre142 Aze141
  1. Engage the 7 clips to install the hood to cowl top seal.



9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
  1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.



    Corolla. Zre142 Aze141.2Zr-Fe Engine Control.Sfi System.Air Fuel Ratio Sensor  Installation
  1. Clean the wiper arm serrations.

  1. When reinstalling:

    1. Clean the wiper pivot serrations with a wire brush.



    Corolla. Zre142 Aze141.2Zr-Fe Engine Control.Sfi System.Air Fuel Ratio Sensor  Installation
  1. Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}
    HINT:
    Hold the arm hinge by hand while fastening the nut.
    Area
    Measurement
    A
    27.5 to 42.5 mm (1.08 to 1.67 in.)


10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
  1. Operate the front wipers and stop the windshield wiper motor at the automatic stop position.



    Corolla. Zre142 Aze141.2Zr-Fe Engine Control.Sfi System.Air Fuel Ratio Sensor  Installation
  1. Clean the wiper arm serrations.

  1. When reinstalling:

    1. Clean the wiper pivot serrations with a wire brush.



    Corolla. Zre142 Aze141.2Zr-Fe Engine Control.Sfi System.Air Fuel Ratio Sensor  Installation
  1. Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}
    HINT:
    Hold the arm hinge by hand while fastening the nut.
    Area
    Measurement
    A
    31.5 to 46.5 mm (1.24 to 1.83 in.)
  1. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.



11. INSTALL FRONT WIPER ARM HEAD CAP


    Corolla. Zre142 Aze141
  1. Install the 2 front wiper arm head caps.



12. INSPECT FOR EXHAUST GAS LEAK