Air Conditioning Unit Disassembly

Air Conditioning. Camry. Acv40 Gsv40

  1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

  2. REMOVE BLOWER ASSEMBLY

  3. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY

  4. REMOVE DRAIN COOLER HOSE

  5. REMOVE AIR OUTLET CONTROL SERVO MOTOR

  6. REMOVE AIR MIX CONTROL SERVO MOTOR

  7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

  8. REMOVE COOLER EXPANSION VALVE

  9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

Air Conditioning Unit -- Disassembly



1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Release the 2 claws and remove the No. 2 air duct sub-assembly as shown in the illustration.



2. REMOVE BLOWER ASSEMBLY


    Camry. Acv40 Gsv40
  1. Disconnect the connector.

  1. Remove the 2 screws and blower assembly.



3. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY


    Camry. Acv40 Gsv40
  1. Release the 4 claws and remove the No. 6 heater to register duct assembly.



4. REMOVE DRAIN COOLER HOSE


    Camry. Acv40 Gsv40
  1. Remove the drain cooler hose from the air conditioning radiator assembly.



5. REMOVE AIR OUTLET CONTROL SERVO MOTOR


    Camry. Acv40 Gsv40
  1. Disconnect the 2 connectors and remove the air conditioner harness.

  1. Remove the 3 screws and then remove the air outlet control servo motor.



6. REMOVE AIR MIX CONTROL SERVO MOTOR


    Camry. Acv40 Gsv40
  1. Remove the 2 screws and air mix control servo motor.



7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the screw and clamp.

  1. Release the 4 claws and remove the clamp.



    Camry. Acv40 Gsv40
  1. Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.

    NOTICE:
    Prepare a drain pan or cloth in case the cooling water leaks.


8. REMOVE COOLER EXPANSION VALVE


    Camry. Acv40 Gsv40
  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.



9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the 6 screws, release the 4 claws, and remove the plate cover.



    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Air Conditioning Unit  Disassembly
  1. Remove the clamp and No. 1 cooler thermistor.



    Camry. Acv40 Gsv40
  1. Remove the No. 1 cooler evaporator sub-assembly.



    Camry. Acv40 Gsv40
  1. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.