Air Conditioning Unit Disassembly
REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY
REMOVE BLOWER ASSEMBLY
REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY
REMOVE DRAIN COOLER HOSE
REMOVE AIR OUTLET CONTROL SERVO MOTOR
REMOVE AIR MIX CONTROL SERVO MOTOR
REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
REMOVE COOLER EXPANSION VALVE
REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
Air Conditioning Unit -- Disassembly |
1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY |
Release the 2 claws and remove the No. 2 air duct sub-assembly as shown in the illustration.
2. REMOVE BLOWER ASSEMBLY |
Disconnect the connector.
Remove the 2 screws and blower assembly.
3. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY |
Release the 4 claws and remove the No. 6 heater to register duct assembly.
4. REMOVE DRAIN COOLER HOSE |
Remove the drain cooler hose from the air conditioning radiator assembly.
5. REMOVE AIR OUTLET CONTROL SERVO MOTOR |
Disconnect the 2 connectors and remove the air conditioner harness.
Remove the 3 screws and then remove the air outlet control servo motor.
6. REMOVE AIR MIX CONTROL SERVO MOTOR |
Remove the 2 screws and air mix control servo motor.
7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY |
Remove the screw and clamp.
Release the 4 claws and remove the clamp.
Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.
- NOTICE:
- Prepare a drain pan or cloth in case the cooling water leaks.
8. REMOVE COOLER EXPANSION VALVE |
Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.
9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY |
Remove the 6 screws, release the 4 claws, and remove the plate cover.
Remove the clamp and No. 1 cooler thermistor.
Remove the No. 1 cooler evaporator sub-assembly.
Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.