Differential Case Disassembly

Transmission. Camry. Acv40 Gsv40
E351 Manual Transaxle. Camry. Acv40 Gsv40

  1. REMOVE SPEEDOMETER DRIVE GEAR

  2. REMOVE FRONT DIFFERENTIAL RING GEAR

  3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

  4. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT

  5. REMOVE FRONT DIFFERENTIAL SIDE GEAR

Differential Case -- Disassembly



1. REMOVE SPEEDOMETER DRIVE GEAR


    Camry. Acv40 Gsv40
  1. Remove the speedometer drive gear from the front differential case assembly.



2. REMOVE FRONT DIFFERENTIAL RING GEAR


    Camry. Acv40 Gsv40.E351 Manual Transaxle.Manual Transaxle System.Differential Case  Disassembly
  1. Put matchmarks on the front differential ring gear and the front differential case.



    Camry. Acv40 Gsv40
  1. Remove the 16 bolts.

  1. Using a plastic hammer, remove the front differential case.



3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    Camry. Acv40 Gsv40.E351 Manual Transaxle.Manual Transaxle System.Differential Case  Disassembly
  1. Using SST and a hammer, unstake the staked part of the front differential case.

    SST
    09930-00010


    Camry. Acv40 Gsv40
  1. Using a pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case.



4. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT


    Camry. Acv40 Gsv40
  1. Remove the No. 1 front differential pinion shaft from the front differential case.



5. REMOVE FRONT DIFFERENTIAL SIDE GEAR


    Camry. Acv40 Gsv40
  1. Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front differential side gears, and 2 front differential side gear thrust washers from the front differential case.

    HINT:
    Remove the 2 pinion thrust washers and side gear thrust washers while turning the front differential pinion.