Differential Case Disassembly
REMOVE SPEEDOMETER DRIVE GEAR
REMOVE FRONT DIFFERENTIAL RING GEAR
REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN
REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT
REMOVE FRONT DIFFERENTIAL SIDE GEAR
Differential Case -- Disassembly |
1. REMOVE SPEEDOMETER DRIVE GEAR |
Remove the speedometer drive gear from the front differential case assembly.
2. REMOVE FRONT DIFFERENTIAL RING GEAR |
Put matchmarks on the front differential ring gear and the front differential case.
Remove the 16 bolts.
Using a plastic hammer, remove the front differential case.
3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN |
Using SST and a hammer, unstake the staked part of the front differential case.
- SST
- 09930-00010
Using a pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case.
4. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT |
Remove the No. 1 front differential pinion shaft from the front differential case.
5. REMOVE FRONT DIFFERENTIAL SIDE GEAR |
Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front differential side gears, and 2 front differential side gear thrust washers from the front differential case.
- HINT:
- Remove the 2 pinion thrust washers and side gear thrust washers while turning the front differential pinion.