Fuel Injector Installation

Engine. Camry. Acv40 Gsv40
2Az-Fe Fuel. Camry. Acv40 Gsv40

  1. INSTALL FUEL INJECTOR ASSEMBLY

  2. INSTALL FUEL DELIVERY PIPE WITH INJECTOR

  3. INSTALL NO. 2 VENTILATION HOSE

  4. CONNECT FUEL TUBE SUB-ASSEMBLY

  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  7. CHECK FOR FUEL LEAKS

  8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Fuel Injector -- Installation



1. INSTALL FUEL INJECTOR ASSEMBLY


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Apply a light coat of gasoline or spindle oil to new O-rings, then install one onto each fuel injector.



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Apply a light coat of gasoline or spindle oil to the part of the fuel delivery pipe which comes into contact with the O-ring of the fuel injector.

  1. Apply a light coat of gasoline or spindle oil to the O-ring again, then install the right and left fuel injectors onto the fuel delivery pipe.

    NOTICE:
    Make sure that the O-ring is not cracked or jammed before installing the injector.
  1. Check that the fuel injector rotates smoothly. If the fuel injector does not rotate, replace the O-ring.



2. INSTALL FUEL DELIVERY PIPE WITH INJECTOR


    Camry. Acv40 Gsv40
  1. Install 4 new insulators into the cylinder head.

  1. Install the 2 delivery pipe spacers onto the cylinder head.



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Install the fuel delivery pipe together with the 4 fuel injectors, then temporarily tighten the 2 bolts.

    NOTICE:
    Be careful not to drop the fuel injectors when installing the fuel delivery pipe.
  1. Check that the fuel injector rotates smoothly.
    If the fuel injector does not rotate smoothly, replace the O-ring.



    Camry. Acv40 Gsv40
  1. Tighten the 2 bolts to the specified torque.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


    Camry. Acv40 Gsv40
  1. Connect the 4 fuel injector connectors.

  1. Install the 2 wire harness clamps.



3. INSTALL NO. 2 VENTILATION HOSE


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Connect the ventilation hose to the ventilation valve.

    NOTICE:
    Make sure that the paint mark and hose clamp are positioned as shown in the illustration after connecting the hose.


4. CONNECT FUEL TUBE SUB-ASSEMBLY


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Install the fuel tube to the fuel hose clamp.



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Push the fuel tube connector until it makes a "click" sound.



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Install the No. 1 fuel pipe clamp.



5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
  1. Install the air cleaner filter element onto the air cleaner case.



    Camry. Acv40 Gsv40
  1. Insert the hinges. Install the air cleaner cap sub-assembly with the 2 bolts.



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Align the matchmarks of the No. 1 air cleaner hose and throttle body, and then connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.

    NOTICE:
    Make sure that the hose clamp is at the correct angle.


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Connect the No. 2 ventilation hose to the air cleaner hose.



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Installation
  1. Connect the purge line hose to the clamp (*1).

  1. Connect the 2 purge VSV vacuum hoses (*2).

  1. Connect the purge VSV connector (*3).

  1. Connect the mass air flow meter connector (*4).



6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


7. CHECK FOR FUEL LEAKS
HINT:
CAMRY_ACV40 RM000000YCR003X_01_0001.html.


8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the engine cover with the 2 nuts.

    Torque:
    9.0 N*m{92 kgf*cm, 80 in.*lbf}