Steering Column Assembly (For Rhd) Installation

Steering. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Steering Column. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL STEERING COLUMN ASSEMBLY

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

  3. INSTALL NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  4. INSTALL AIR DUCT

  5. INSTALL COLUMN HOLE COVER SILENCER SHEET

  6. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Knee Airbag)

  7. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

  8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Driver Side Knee Airbag)

  9. CONNECT POWER STEERING ECU

  10. INSTALL UPPER INSTRUMENT PANEL

  11. INSTALL COMBINATION SWITCH ASSEMBLY

  12. INSTALL SPIRAL CABLE SUB-ASSEMBLY

  13. INSTALL STEERING COLUMN COVER

  14. ADJUST SPIRAL CABLE SUB-ASSEMBLY

  15. INSTALL STEERING WHEEL ASSEMBLY

  16. INSTALL STEERING PAD

  17. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  19. INSPECT SRS WARNING LIGHT

Steering Column Assembly (For Rhd) -- Installation



1. INSTALL STEERING COLUMN ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the steering column to the instrument panel reinforcement with the 3 bolts.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
  1. Connect all the connectors and attach all wire harness clamps to the steering column.



2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
  1. Install the brake pedal support (RAV4_ACA30 RM000001HJ400GX.html).



3. INSTALL NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Align the matchmarks on the steering intermediate shaft and steering sliding yoke and temporarily install them with bolt B.

    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}
  1. Align the matchmarks on the steering sliding yoke and steering gear assembly and install them with bolt A.

    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}


4. INSTALL AIR DUCT


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation


5. INSTALL COLUMN HOLE COVER SILENCER SHEET


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the column hole cover silencer sheet with the 2 clips.

  1. Install the floor carpet.



6. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Knee Airbag)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Install the driver side knee airbag with the 4 bolts.

    Torque:
    10 N*m{101 kgf*cm, 7 ft.*lbf}


7. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 8 claws to install the lower instrument panel finish panel.

  1. Install the 2 screws.



8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Driver Side Knee Airbag)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 3 claws to install the cover.

  1. Install the 2 screws.



9. CONNECT POWER STEERING ECU


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Connect the 2 steering column connectors to the power steering ECU.

  1. Attach the clamps of the power steering motor harness.

  1. Tilt the steering column up and down to make sure that the power steering motor wire harness and torque sensor wire harness do not interfere with any components.



10. INSTALL UPPER INSTRUMENT PANEL
  1. Install the instrument panel (RAV4_ACA30 RM000001RHA00KX.html).



11. INSTALL COMBINATION SWITCH ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the turn signal switch to the steering column with the clamp.



12. INSTALL SPIRAL CABLE SUB-ASSEMBLY
  1. Check that the front wheels are facing straight ahead.

  1. Set the turn signal switch to the neutral position.

    NOTICE:
    Make sure that the turn signal switch is in the neutral position, as the pin of the turn signal switch may be snapped.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Install the spiral cable.

    NOTICE:
    When replacing the spiral cable with a new one, remove the lock pin before installing the steering wheel.
  1. Connect the connectors to the spiral cable.

    NOTICE:
    When handling the airbag connector, do not damage the airbag wire harness.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Attach the 4 clips to the column cover (upper).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Install the steering column cover (upper).



13. INSTALL STEERING COLUMN COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the claw to install the steering column cover upper.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 4 claws to install the steering column cover lower.



14. ADJUST SPIRAL CABLE SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Slowly rotate the spiral cable counterclockwise by hand until it feels firm.

    NOTICE:
    Do not use the airbag wire harness to turn the spiral cable.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Rotate the spiral cable clockwise approximately 2.5 turns to align the marks.

    NOTICE:
    Do not use the airbag wire harness to turn the spiral cable.
    HINT:
    The spiral cable will rotate approximately 2.5 turns to the left and right from the center.


15. INSTALL STEERING WHEEL ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Rhd)  Installation
  1. Align the matchmarks and install the steering wheel to the steering column.

  1. Install the nut.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}
  1. Connect all the connectors to the spiral cable.



16. INSTALL STEERING PAD


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Support the steering pad with one hand as shown in the illustration.

  1. Connect the 2 airbag connectors.

    NOTICE:
    When handling the airbag connector, do not damage the airbag wire harness.
  1. Connect the horn connector.

  1. Install the steering pad after confirming that the circumference grooves of the screws are caught on the screw case.

  1. Attach the 2 spring to steering pad.



17. POSITION FRONT WHEELS FACING STRAIGHT AHEAD


18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


19. INSPECT SRS WARNING LIGHT
  1. Inspect SRS warning light (RAV4_ACA30 RM000000XFF05JX.html).