Exhaust Manifold Removal

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Exhaust. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE NO. 2 CYLINDER HEAD COVER

  2. REMOVE AIR FUEL RATIO SENSOR

  3. REMOVE WIRE HARNESS CLAMP BRACKET

  4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

  5. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  6. REMOVE MANIFOLD STAY

  7. REMOVE EXHAUST MANIFOLD

  8. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

Exhaust Manifold -- Removal



1. REMOVE NO. 2 CYLINDER HEAD COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

    NOTICE:
    Attempting to detach both front and rear clips at the same time may cause the cover to break.


2. REMOVE AIR FUEL RATIO SENSOR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the sensor connector and clamp.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Exhaust.Exhaust Manifold.Exhaust Manifold  Removal
  1. Using SST, remove the sensor from the exhaust manifold.

    SST
    09224-00010
    NOTICE:
    Do not damage the sensor.


3. REMOVE WIRE HARNESS CLAMP BRACKET


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Detach the clamp and disconnect the fuel hose.

  1. Remove the bolt and bracket.



4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and heat insulator.



5. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and disconnect the front exhaust pipe from the center exhaust pipe.

  1. Remove the gasket from the exhaust pipe.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts, 2 compression springs and front exhaust pipe.



6. REMOVE MANIFOLD STAY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and manifold stay.



7. REMOVE EXHAUST MANIFOLD


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 5 nuts and exhaust manifold.

  1. Remove the exhaust manifold gasket.



8. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and heat insulator.