Sliding Roof Housing Installation


  1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

  2. INSTALL SLIDING ROOF WEATHERSTRIP

  3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

  4. CHECK FOR WATER LEAK

  5. INSTALL SLIDING ROOF SIDE GARNISH LH

  6. INSTALL SLIDING ROOF SIDE GARNISH RH

  7. INSTALL TELEVISION DISPLAY BRACKET A (w/ Rear Seat Entertainment System)

  8. INSTALL TELEVISION DISPLAY ASSEMBLY (w/ Rear Seat Entertainment System)

  9. INSTALL REAR NO. 3 ROOF AIR DUCT (for Dual Air Conditioning System)

  10. INSTALL REAR NO. 5 ROOF AIR DUCT (for Dual Air Conditioning System)

  11. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

  12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

  13. INSTALL ROOF HEADLINING ASSEMBLY (for 3 Door)

  14. INSTALL ROOF HEADLINING ASSEMBLY (for 5 Door)

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  16. CHECK SRS WARNING LIGHT

Sliding Roof Housing -- Installation



1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
  1. Temporarily install the sliding roof housing sub-assembly with the 4 bolts (vehicle body side) and 8 nuts.

  1. Tighten the 8 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


  1. Tighten the 4 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation

  1. Connect the 4 drain hoses.



2. INSTALL SLIDING ROOF WEATHERSTRIP


  1. Install the sliding roof weatherstrip as follows:

    1. Position the joint of the sliding roof weatherstrip at the rear center.

    2. Align the alignment mark on the sliding roof weatherstrip with the middle marks at the corners of the sliding roof glass sub-assembly and install the sliding roof weatherstrip.



    3. Install the lip of the sliding roof weatherstrip firmly.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation


      Text in Illustration
      *a
      Correct
      *b
      Incorrect
      *c
      Joint
      *d
      Vehicle Rear
      *e
      Alignment Mark
      *f
      Middle Mark


3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.



  1. Perform a level check.



    1. Check the difference in the level between the roof panel and upper surface of the weatherstrip labeled "a" when the sliding roof glass is fully closed.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation


      Text in Illustration
      *a
      Even
      -
      -
      Standard:
      Area
      Specified Condition
      A - A
      -2.0 to 1.0 mm (-0.0787 to 0.0394 in.)
      B - B
      -1.0 to 2.0 mm (-0.0394 to 0.0787 in.)
      C - C
      -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      D - D
      -1.0 to 1.5 mm (-0.0394 to 0.0591 in.)
      HINT:
      "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
    2. Perform a gap check.
      Check the gap between the roof panel and roof glass.

      NOTICE:
      The gap must be even all around.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a T25 "TORX" driver, tighten the 4 screws.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


4. CHECK FOR WATER LEAK
  1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.
    If there are any leaks, readjust the sliding roof glass sub-assembly.



5. INSTALL SLIDING ROOF SIDE GARNISH LH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Attach the 5 claws to install the sliding roof side garnish LH.



6. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT:
Use the same procedure described for the LH side.


7. INSTALL TELEVISION DISPLAY BRACKET A (w/ Rear Seat Entertainment System)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the television display bracket A with the 4 nuts.

    Torque:
    9.0 N*m{92 kgf*cm, 80 in.*lbf}
    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Front Side


8. INSTALL TELEVISION DISPLAY ASSEMBLY (w/ Rear Seat Entertainment System)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Attach the television display assembly to the 2 guides on the front side of the bracket by moving it in the direction of the arrow in the illustration, and then attach 2 new clips to temporarily install the television display assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation
  1. Install the television display assembly with the 4 bolts in the order shown in the illustration.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
  1. Connect the connector.



9. INSTALL REAR NO. 3 ROOF AIR DUCT (for Dual Air Conditioning System)
  1. Install the duct with the clip.



10. INSTALL REAR NO. 5 ROOF AIR DUCT (for Dual Air Conditioning System)
  1. Install the duct with the clip.



11. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH
(LandCruiser RM000003YQ301FX.html)


12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


13. INSTALL ROOF HEADLINING ASSEMBLY (for 3 Door)
(LandCruiser RM0000046JO00WX.html)


14. INSTALL ROOF HEADLINING ASSEMBLY (for 5 Door)
(LandCruiser RM0000046JJ02NX.html)


15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


16. CHECK SRS WARNING LIGHT
(LandCruiser RM000000XFD0N3X.html)